• 한국생산제조학회지
• /
• 제23권4호
• /
• pp.325-329
• /
• 2014

This paper proposes a method to predict chatter vibration generated in milling processes and to enhance machining quality and surface finish. Chatter vibration is a common problem in the milling of thin walls and floors. It causes a poor surface finish, or even marks, to appear on the final machined surface. Therefore, an effective method is necessary to predict chatter vibration in machine tools. In this investigation, chatter vibration is measured by an accelerometer, microphone, and Acoustic Emission (AE) sensor in a machining operation. Based on the results of the experiment, a microphone can be applied for the prediction of chatter vibration in milling processes.

• The Korean Journal of Ceramics
• /
• 제6권3호
• /
• pp.267-271
• /
• 2000

The influence of photoexcited nonequilibrium carriers on domain switching and photovoltaic current was investigated in two kinds of poled La-modified PbTiO$_3$ferroelectric ceramics, (Pb$_{0.85}$La$_{0.15}$)TiO$_3$and (Pb$_{0.76}$La$_{0.24}$)TiO$_3$, under illumination in the absence of external electric field. Both photovoltaic current and cumulative AE event counts increased with illumination time. The observed nonsteady-state photovoltaic current could be explained on the basis of the cycles of a series of physical events consisting the establishment of space charge field by photoexcited carriers trapped at the grain boundaries, the photoinduced domain switching, and the increase in the remanent polarization. An analysis of energy distribution of the observed AE signals also revealed that the space charge field in (Pb$_{0.85}$La$_{0.15}$)TiO$_3$allowed both 18$0^{\circ}C$ and 90$^{\circ}$domains to be switched during illumination.

• 동력기계공학회지
• /
• 제18권6호
• /
• pp.166-173
• /
• 2014

In this study, a laminated composite material with dispersing aluminum oxide powder between the CFRP laminate plies, and also CFRP composites without aluminium oxide powder were fabricated for Mode I experiments using the DCB specimen and a tensile test. The behavior of the crack and the change of the interfacial fracture toughness were evaluated. Also in order to evaluate the damage mechanism for the crack extension, the AE sensor on the surface of the DCB test specimen was attached. AE amplitude was estimated for CFRP-alumina and CFRP composite. And the fracture toughness was evaluated by the stress intensity factor and energy release rate. The results showed that an unstable crack was propagated rapidly in CFRP composite specimen along with the interface, but crack propagation in CFRP-alumina specimen was relatively stable. From results, we show that aluminium oxide powder spreaded uniformly in the interface of the CFRP laminate carried out the role for preventing the sudden crack growth.

• Geomechanics and Engineering
• /
• 제24권3호
• /
• pp.205-213
• /
• 2021

Water infusion has long been taken as an effective way to eliminate coal burst risk as coal properties can be loosen and soften by water infusion. However, not all industrial trials of water infusion for coal burst prevention have been necessarily effective in all situations as the effectiveness of this method can be affected by water infusion time, coal properties and the parameters of water injection. Hence, some fundamental issues including the effects of water infusion time on burst propensity and energy evolution need to be further discussed. In this paper, four groups of coal specimens with 0 day, 5 days, 10 days, and 15 days water saturation time are tested under uniaxial compression load with the application of AE monitoring. To comprehensively compare the burst behavior of coal specimens under different water saturation time, stress-strain curves, AE counts, fragmentation characteristics and burst propensity of these groups are analyzed. It was found by this research that sufficient water saturation can mitigate the burst behavior of coal samples while insufficient water infusion might cannot reach the burst mitigation aims.

• 비파괴검사학회지
• /
• 제22권2호
• /
• pp.155-169
• /
• 2002

피로균열 진전시 균열 열림 및 닫힘에 따른 음향방출 특성을 규명하고자 구조용 알루미늄 2024-T4 와 6061-T6 재료에 대해 소형인장 시편에서의 피로균열 진전시 발생되는 AE 특성을 관찰하였으며, 기존의 AE파라미터 분석은 물론 재료의 파단면 분석을 통해 재료특성에 따른 AE 발생거동 사이의 관계를 논의하였다. 대부분의 음향방출 신호는 균열이 열리기 시작하는 위상과 균열이 완전히 닫히는 위상에서 많이 발생되었으며 하중을 최대로 받는 균열 완전 열림에서는 전반적으로 적게 발생됨을 알 수 있었다. 또한 재료에 따라서 균열 완전 열렴 부분에서 발생하는 음향방출 특성은 달라졌으나 각 피로 사이클 주파수 변화 (0.1, 0.2, 1.0Hz)에 따른 결과에서는 통일 재료일 경우 피로 사이클 주파수가 변화하더라도 각 사이클에서의 AE hit 발생 경향용 비슷하게 나타났다. 이와 같은 결과로부터 균열 열림 및 닫힘시 재료 의 미세조직과 기계적 특성인 연장강도와 항복강도에 따라 AE 특성이 달라질 수 있음을 알 수 있었다.

• 비파괴검사학회지
• /
• 제36권5호
• /
• pp.384-390
• /
• 2016

플랜트 배관의 누설감시 시스템은 누설 유무 판단뿐만 아니라 누설의 위치를 신속히 파악하는 것 또한 매우 중요하다. 플랜트 배관의 누설 검출 방법에는 주로 AE(acoustic emission)센서, 마이크로폰어레이 그리고 카메라 영상을 이용한 방법들이 있다. 최근 광역감시 및 원거리감시의 이점이 있는 카메라 영상을 이용한 방법에 대한 연구가 진행되어 왔다. 하지만 기존 카메라 영상을 이용한 방법들은 누설 유무와 대략적인 누설의 위치를 판단하고 있으나 누설이 시작되는 정확한 위치 추정에 대한 연구는 아직 미흡한 상태이다. 따라서 본 논문에서는 카메라를 이용한 누설 검출 방법을 이용해 누설영역을 산출하고 누설 검출 결과를 분석하여 누설 위치를 추정하는 방법을 제안하였으며 실험을 통하여 성능을 평가하였다.

• 터널과지하공간
• /
• 제15권4호
• /
• pp.250-263
• /
• 2005

암반 내 형성된 과도한 초기응력장은 굴착 공동 주변에 점진적이고 국부적인 취성파괴를 유발시킴으로서 시공의 안정성과 경제성을 확보하는데 장애 요인으로 작용할 수 있다. 이 논문에서는 응력 수준 증가에 따른 공동 주변의 취성파괴 거동 특성을 파악하기 위해 축소된 원형 터널 공시체를 이용한 이축압축시험과 입자 결합 모델을 이용하여 개별요소법의 일종인 $PFC^{2D}$ 해석에 의한 연구를 수행하였다. 실내 이축압축시험을 통해 취성파괴의 발생 영역과 형태 면에서 실제 암반 공동 주변에서 발생된 파괴 특성과 유사한 파괴 거동을 모사할 수 있었다. 응력 강도비 증가에 따라 진행된 균열 발전단계를 미소파괴음 특성 변수들에 대한 상세 분석을 통해 평가하였다. $PFC^{2D}$ 해석을 통해 공동 주변에서의 미세 균열 발생과 전파 과정을 성공적으로 가시화하였으며 이를 통해 이축 압축시험 결과의 신뢰성과 시험방법의 적정성을 확인할 수 있었다.

• 동력기계공학회지
• /
• 제19권5호
• /
• pp.60-66
• /
• 2015

Embrittlement of material by hydrogen charging should be cleared for safety of storage vessel of hydrogen and components deal with hydrogen. A stainless steel is generally used as materials for hydrogen transportation and storage, and it has a big advantage of corrosion resistance due to nickel component in material. In this study, microscopic damage behavior of stainless steel according to the hydrogen charging time using nondestructive evaluation was studied. The surface of stainless steel became more brittle as the hydrogen charging time increased. The parameters of nondestructive evaluation were also changed with the embrittlement of stainless steel surface by hydrogen charging. Ultrasonic test, which is the most generalized nondestructive technique, was applied to evaluate the relationship between the ultrasonic wave and mechanical properties of stainless steel by hydrogen charging. The attenuation coefficient of ultrasonic wave was increased with hydrogen charging time because of surface embrittlement of stainless steel. In addition, acoustic emission test was also used to study the dynamic behavior of stainless steel experienced hydrogen charging. AE event at the hydrogen charged specimen was obviously decreased at the plastic zone of stress-strain curves, while the number of event for the specimen of hydrogen free was dramatically generated when compared with the specimens underwent hydrogen charging.

• 비파괴검사학회지
• /
• 제35권5호
• /
• pp.307-313
• /
• 2015

배관의 누설 검출은 주로 AE(acoustic emission) 센서와 같은 접촉식 센서가 이용되고 있다. 그러나 이러한 접촉식 센서는 고온이나 고방사능 지역에서 설치 및 운용의 어려움이 따른다. 이에 최근 원거리 감시 및 광역감시가 가능한 카메라를 이용한 누설 검출 방법에 대한 연구가 진행되어 왔다. 기존 카메라를 이용한 방법은 누설 검출을 위해 차영상 기법을 이용하고 있다. 그러나 이 방법은 누설뿐만 아니라 구조물의 진동이 누설로 검출되는 오류를 보이고 있다. 본 논문에서는 카메라를 이용한 누설 검출 방법에서 누설 검출 오류를 줄이기 위한 이동평균 차영상 및 히스토그램 분석법을 제안하였으며 실험을 통하여 성능을 평가하였다.

• Steel and Composite Structures
• /
• 제21권3호
• /
• pp.573-588
• /
• 2016

Carbon Fiber Reinforced Plastic (CFRP) and Titanium Alloy (Ti6Al4V) stack, extensively used in aerospace structural components are assembled by fasteners and the holes are made using drilling process. Drilling of stack in one shot is a complicated process due to dissimilarity in the material properties. It is vital to have optimal machining condition and tool geometry for better hole quality and tool life. In this study the tool wear and hole quality were analysed by experimental analysis using three modified twist drills and online tool condition monitoring using Acoustics Emission (AE) sensor. Helix angle and point angle influence tool performance and cutting force. It was found that a tool geometry (TG1) with high helix angle of $35^{\circ}$ with low point angle $130^{\circ}$ results in reduction in thrust force of 150-500 N range but the TG2 also perform almost similar to TG1, but when compared with the AErms voltage generated during drilling it was found that progressive rise in voltage in TG1 is less with respect to TG2 which can be attributed to tool life. In process wear monitoring was done using crest factor as monitoring index. AErms voltage were measured and correlated with the performance of the drills.