• Title/Summary/Keyword: acoustic emission (AE)

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Development of Diagnosis Technique for Converter Bearings by Using Acoustic Emission (음향방출기법을 이용한 전로베어링 안전진단 기술개발)

  • 박경조
    • Journal of the Korean Society of Safety
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    • v.18 no.2
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    • pp.6-15
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    • 2003
  • A method is presented for diagnosing the converter bearings by using acoustic emission. The flaking mechanism causing the large-scale bearing for furnace to flaw is investigated and a possibility of defect is verified by Finite Element method. he diagnosis logic is proposed fir detecting the flaw of a non-continuous rotating machine. It is proved that the acoustic emission energy can be used as a representative parameter for an acoustic event. Applying the method to the tilting bearings for steel mill in operation, the effectiveness of this logic is evaluated. It is shown that AE signal is generated only when the bearing is tilting, and the trend analysis can be focused upon this process.

Study on Filtering Method of Acoustic Emission and Characteristic of Signals for the Deformation Process of Steel (강재 변형과정에서 음향방출잡음제거와 신호특성에 관한 연구)

  • Na, E.G.;Oh, S.H.;Lee, S.K.
    • Journal of Power System Engineering
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    • v.13 no.4
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    • pp.43-48
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    • 2009
  • The purpose of this study is to show how to eliminate the noises and to obtain the data related with the relationship between AE signal characteristics and mechanical behaviors for the pressure vessel steel. Various kinds of noises are introduced into the AE data in the course of experiments. Accordingly, real AE data have to be obtained after tests. AE test was carried out under four point bending load. Among AE signals, counts and signal strength are used to find out the differences of AE characteristics between the basemetal and weldment. After tests, this paper shows the procedures of filtering the noises against basemetal of the pressure vessel steel to obtain the real data around crack tip. Relationships between plastic zone size and cumulative AE counts are shown also. AE signals were absent within an elastic region, regardless of the specimens. Most of AE signals are produced in the process of plastic deformation. The deformation and fracture modes of basemetal and weldment are quiet different.

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Kaiser Effects in Thermo-Acoustic Emission Behavior of Composites (복합재료의 열-음향방출거동에 있어서의 카이저 효과)

  • 김영복;최낙삼
    • Composites Research
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    • v.14 no.5
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    • pp.38-45
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    • 2001
  • Kaiser effects of thermo-acoustic emission (AE) from composite laminates under the repetitive thermal cyclic loads have been quantitatively analyzed in consideration of AE source mechanisms. The repetitive thermal load brought about a large reduction. i.e. an exponential decrease in AE total ringdown counts and AE amplitudes. It was thought that generation of thermo-AE during the first thermal cycle was not caused by crack propagation but by secondary microfracturing due to abrasive contact between crack surfaces. For the repetitive thermal cycles, a few number of weak thermo-AE events were generated due to some frictional sliding contact. Such behavior of thermo-AE showed different characteristics according to specimen kinds and the maximum temperature in the thermal load cycles.

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A Study on the AE Characteristics of the Carbon Fiber Composite Material (탄소섬유 복합재료의 AE 특성에 관한 연구)

  • 옹장우;이영신;심봉식;지용관;주영상
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.13 no.1
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    • pp.105-114
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    • 1989
  • This study was carried out to measure the mechanical properties and the acoustic emission (AE) characteristics of the carbon fiber reinforced composites of several types of the stacking sequence. AE signals were detected during the tensile tests. The number of ringdown counts, total ringdown counts were plotted together with the load-displacement curves. The tensile load-displacement behavior of specimen is compared and discussed based on the measured AE properties in relation to the failure mechanism. With the increase of load, AE signals increased. This showed that failure had being propagated by matrix deformation and cracking, delamination, fiber debonding and breakage. Felicity ratio has been obtained by observation of ;the Kaiser effect according to the variation of load ratio. The reloading tests showed that the felicity ratio decreased obviously when the load ratio or damage increased. These AE characteristics are hopeful to be employed as the criteria to evaluate the failure processes of composites.

Application of AE for Fracture Behavior Evaluation of Carbon-fiber/SiC Reinforced Plastic Composites

  • Ryu, Yeong Rok;Kwon, Oh Heon
    • Composites Research
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    • v.30 no.5
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    • pp.267-272
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    • 2017
  • In this study, SiC powder was added to twill woven carbon fiber reinforced plastic (CFRP) composites to improve its mechanical properties. An acoustic emission (AE) frequency analysis method was suggested for the prediction of failure behaviors. Tensile tests were conducted and the fracture characteristics of each component of the SiC reinforced composite were evaluated using AE. The results showed that SiC powder improved the strength of twill woven CFRP composites and the fracture behavior of the SiC reinforced CFRP composite and its crack extension could be effectively evaluated on the basis of the specific AE frequency bands which are 100 to 228 kHz and 428 to 536 kHz upon the resin failure and 232 to 424 kHz due to addition of SiC powder and 576 to 864 kHz at the fiber breakage.

Acoustic Emission Monitoring of Drilling Burr Formation Using Wavelet Transform and an Artificial Neural Network (웨이브렛 변환과 신경망 알고리즘을 이용한 드릴링 버 생성 음향방출 모니터링)

  • Lee Seoung Hwan;Kim Tae Eun;Raa Kwang Youel
    • Journal of the Korean Society for Precision Engineering
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    • v.22 no.4
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    • pp.37-43
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    • 2005
  • Real time monitoring of exit burr formation is critical in manufacturing automation. In this paper, acoustic emission (AE) was used to detect the burr formation during drilling. By using wavelet transform (WT), AE data were compressed without unnecessary details. Then the transformed data were used as selected features (inputs) of a back-propagation artificial neural net (ANN). In order to validate the in process AE monitoring system, both WT-based ANN and cutting condition (cutting speed, feed, drill diameter, etc.) based ANN outputs were compared with experimental data.

A Study on Transient Chip Formation in Cutting with Self-Propelled Rotary Tools-Experimental Verification (자기추진 로타리 공구를 사용한 절삭에서 천이칩 형성에 관한 연구 - 실험에 의한 증명)

  • 최기흥;최기상;김정수
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1910-1920
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    • 1993
  • An experimental study to investigate the unconventional chip formation called triangulation of chip in cutting with a SPRT (self-propelled rotary tool) is performed using acoustic emission (AE) signal analysis. In doing that, a quantitative model of the AE RMS signal in triangulation with a SPRT is first developed. The predicted results from this model show good correlation between the AE RMS signal and the general characteristics of triangular chip formation. Then, effects of various process parameters such as cutting conditions (cutting speed, depth of cut, oblique angle and normal rake angle) and the work material properties on the chip formation in cutting with a SPRT are explored. Special attention is paid to the work material properties which are found to have significant effects on triangulation.

Failure Forecast Diagnosis of Small Wind Turbine using Acoustic Emission Sensor

  • Bouno Toshio;Yuji Toshifumi;Hamada Tsugio;Hideaki Toya
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.5B no.1
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    • pp.78-83
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    • 2005
  • Currently in Japan, the use of the small wind turbine is an upward trend. There are already many well established small wind turbine generators in use and their various failures have been reported. The most commonly sighted failure is blade damage. Thus the research purpose was set to develop a simple failure diagnostic system, where an Acoustic Emission (AE) signal was produced from the failure part of a blade which was measured by AE sensor. The failure diagnostic technique was thoroughly examined. Concurrently, the damage part of the blade was imitated, the AE signal was measured, and a FFT(Fast Fourier Transform) analysis was carried out, and was compared with the output characteristic. When one sheet of a blade was damaged 40mm or more, the level was computed at which failure could be diagnosed.

Application of Acoustic Emission Technique for Crack Source Location Search in Plain Concrete (무근 콘크리트에서 균열 발생원 탐사를 위한 AE 기법의 적용)

  • 한상훈;이웅종;조홍동;김동규
    • Proceedings of the Korea Concrete Institute Conference
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    • 1999.04a
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    • pp.793-798
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    • 1999
  • This study was conducted to evaluate structural integrity and crack source location of plain concrete beams using acoustic emission. Three point bending tests were carried out plain concrete specimen under cyclic loadings. The variable is W/C of concrete. From the tests it was shown that a breakdown of the kaiser effect and high AE activities during unloading could be effective indices to estimate the level of deterioration in plain concrete structures. The time and location and propagation of crack could be easily determined by monitoring AE, which concludes that AE technique can be a very useful tool to evaluate structural integrity of concrete plain beams.

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A Study on the Monitoring of the Micro Grooving using the AE Technology (AE 기술을 이용한 미세 홈 가공의 모니터링에 관한 연구)

  • Kim, Nam-Hun;Lee, Eun-Sang;Lee, Deug-Woo;Kim, Nam-Kyung;Kwak, Choi-Hun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.2 no.3
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    • pp.34-40
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    • 2003
  • This paper describes evaluation and monitoring methods of machining characteristics for developed micro grooving machine. Experiments were conducted under various process conditions such as spindle revolution speed, feed rates and depth of groove V and U shape of blade and STD11 were used in this experiment. The status of grooving was evaluated through analysis of the Acoustic emission (AE) signal resulted in each process condition. Based on the analysis, this paper examined the possibility of monitoring adapting fuzzy logic. In conclusion, this paper presented the possibility of monitoring in process adapting AE technology and appropriate micro grooving condition.

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