• Title/Summary/Keyword: a eddy current sensor

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An experimental study on the in-process measurement of case depth for LASER surface hardening process (레이저 표면경화 공정에서 경화층깊이의 실시간 측정을 위한 실험적 연구)

  • Woo, H.G.;Park, Y.J.;Han, Y.H.
    • Journal of the Korean Society for Precision Engineering
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    • v.10 no.2
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    • pp.66-75
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    • 1993
  • This paper proposes a monitoring method for nondestructive and in-process measurement of the case depth in LASER surface heat treatment process. The method is essentially an eddy-current method, and measures sensing coil's electrical impedance which varies with the changes of the material microstructure due to hardening. To investigate te validity of the proposed method a series of experiments were performed for various hardning depths. The results show that the relationship between the eddy- current sensor output and the changes in case depth is almost linear. This indicates that the eddy-current measuring method can be used as one of the possible monitoring method for mesauring the hardened depth in LASER heat treatment processes.

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Detection of tension force reduction in a post-tensioning tendon using pulsed-eddy-current measurement

  • Kim, Ji-Min;Lee, Jun;Sohn, Hoon
    • Structural Engineering and Mechanics
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    • v.65 no.2
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    • pp.129-139
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    • 2018
  • Post-tensioning (PT) tendons are commonly used for the assembly of modularized concrete members, and tension is applied to the tendons during construction to facilitate the integrated behavior of the members. However, the tension in a PT tendon decreases over time due to steel corrosion and concrete creep, and consequently, the stress on the anchor head that secures the PT tendon also diminishes. This study proposes an automatic detection system to identify tension reduction in a PT tendon using pulsed-eddy-current (PEC) measurement. An eddy-current sensor is installed on the surface of the steel anchor head. The sensor creates a pulsed excitation to the driving coil and measures the resulting PEC response using the pick-up coil. The basic premise is that the tension reduction of a PT tendon results in stress reduction on the anchor head surface and a change in the PEC intensity measured by the pick-up coil. Thus, PEC measurement is used to detect the reduction of the anchor head stress and consequently the reduction of the PT tendon force below a certain threshold value. The advantages of the proposed PEC-based tension-reduction-detection (PTRD) system are (1) a low-cost (< $ 30), low-power (< 2 Watts) sensor, (2) a short inspection time (< 10 seconds), (3) high reliability and (4) the potential for embedded sensing. A 3.3 m long full-scale monostrand PT tendon was used to evaluate the performance of the proposed PTRD system. The PT tendon was tensioned to 180 kN using a custom universal tensile machine, and the tension was decreased to 0 kN at 20 kN intervals. At each tension, the PEC responses were measured, and tension reduction was successfully detected.

A Study of Eddy Current Characteristics which Follows in the Corrosion of Power line (전선 부식에 따른 와전류특성 조사)

  • Oh, Yong-Cheul;Jeong, Han-Seok;Lee, Jae-Bong;Yim, Joo-Hyuck;Son, Ki-Jung;Kim, Jin-Sa;Kim, Chung-Hyeok
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2010.06a
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    • pp.77-77
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    • 2010
  • We used eddy current sensor for diagnosis of power line. The power line according to the cross section has 6~18 element wires. The corrosion of power line was made by sodium hydroxide. The corrosion time of power line was from 18 hours to 27 hours. We obtained physical characteristics from tensile and torsion tests of power line. The eddy current Characteristics of power line according to the corrosion appeared change of amplitude 200 ~ 800 mV.

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Concept and Model of Energy Harvesting using Eddy Current (와전류를 이용한 에너지 포집의 개념과 모델)

  • Han, Ji-Hoon;Park, Sung-Keun;Ju, Gwang-Il;Lim, Seung-Hyun;Oh, Il-Kwon
    • Proceedings of the KSME Conference
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    • 2007.05b
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    • pp.3506-3511
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    • 2007
  • The energy harvesting using smart materials has been extensively investigated to supply electric power to wireless sensor systems. In this paper, the energy harvesting using eddy current was studied with the integrated magnetic cantilever beam system. If a large conductive metal plate moves through a magnetic field which intersects perpendicularly to the sheet, the magnetic field will induce small rings of current which will actually create internal magnetic fields opposing the change. This eddy current that was induced in the coiled conductive sheet from the mechanical vibration was converted to chemical energy by charging batteries. The experimental results show that the eddy current generated the electric power up to max 31.2mW. Additionally the vibration reduction of the mechanical cantilever beam was observed by the energy dissipation in the electro-magnetic coupled system. The present result shows that the vibration level of the first natural frequency was reduced up to 7.7dB

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Study on characteristics of noncontact vibrating displacement sensor (비접촉식 진동 변위센서의 특성에 관한 연구)

  • Cho, C.W.;Cho, S.T.;Yang, K.H.
    • Journal of Power System Engineering
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    • v.15 no.2
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    • pp.13-18
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    • 2011
  • This thesis is about the result of conducting a specific experiment for the development of noncontact vibration displacement sensor for measuring the spindle vibration that is used for conditional monitoring of machinery. One should be careful when using the eddy current type displacement sensor because the sensitivity of it is different according to the quality of the material. While the probe used for nondestructive inspection adopts the effect of transmitting the material by using the high frequency domain, the eddy current type displacement sensor uses the lower frequency of around 1MHz. Also, while the nondestructive probe uses the method of enhancing output by using the resonance zone, the vibration displacement sensor utilizes the stable zone by avoiding the resonance zone. Since the oscillator of the converter uses the "L" element as Probe, its characteristic changes with the variation of a relevant impedance. In other words, if the length of Probe's Cable gets extended (Impedance increase), the sensitivity declines accordingly. The effect of surrounding temperature was small, but the influence of the quality of Sensor Coil used was high. Moreover, following an experimental demonstration of the phenomenon where the sensitivity decreases as the frequency of the tested material increases from a frequency response test, the maximum frequency that could be measured was approximately 1KHz. It was noted that the degree of precision could be maintained by using the gap of the probe in the linear zone at the installation site.

A Recurring Eddy off the Korean Northest Coast Captured on Satellite Ocean Color and Sea Surface Temperature Imagery (위성의 해색 영상과 해수면온도 영상을 활용한 재발생 와동류에 관한 연구)

  • ;B.G.Mitchell
    • Korean Journal of Remote Sensing
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    • v.15 no.2
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    • pp.175-181
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    • 1999
  • A recurring eddy which located at the terminal end of the Korean East Warm Current was captured on ocean color and sea surface temperature imagery from satellite in spring and autumn. During late April, 1997 thermal infrared imagery from the NOAA AVHRR sensor and ocean color data from the Japanese ADEOS-I OCTS sensor, revealed this feature. The cold core had elevated chlorophyll concentrations, based on OCTS estimates, of greater than 3 mg/m$^3$ while the warmer surrounding waters had chlorophyll concentrations of 1 mg/m$^3$ or less. The elevated cholophyll accociated with this eddy has not been previously described. The eddy is also evident in SST images from autumn, but the SST in the core is warmer than in spring, and the warm jet flowing to the west of the eddy is also warmer is autumn compared to spring. A reccurring eddy and the high chlorophyll_a concentration area which surround around the eddy show on NOAA and SeaWiFS images in March 2, 1998. The eddy forms at the northern extent of the Korean East Warm Current as those waters collide with the cold, south-flowing Liman Current over a topographic shelf about 1500 m deep. This region of the eddy formation appears to have a strong connection with the dynamics of the western part of the polar front eddy field that dominates surface mesoscale structure in the central East (Japan) Sea. Interaction of the eddy with ARGOW tracked drifters, and evidence for its persistence are discussed.

Real-Time Measurement Technology for Bi-directional Diameter in Ground Spindle (연삭 스핀들류의 실시간 외경 측정기법)

  • Lee, Man-Hyung;Jung, Young-Il;Bae, Jong-Il
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.3 s.96
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    • pp.136-144
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    • 1999
  • This paper presents an in-process measurement system for shaft radius measurement during grinding process. This system does not require to stop the grinding process, which can enhance productivity and quality. In order to measure the radius, the system employs an eddy current sensor that can measure without any contact with the shaft. This type of sensor is very appropriate because it is insensitive to interference such as cutting fluid, coolant, contact pressure, and wear. For data analysis, the measurement system is modeled as a linearized discrete form where the states with noise are estimated by an extended Kalman filter. This system has been validated through simulations and experiments.

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A Study on the Development of Corrosion Detecting System for 22.9 kV Distribution Power Line Insulation Cable (22.9kV 배전선로 절연전선의 부식 검출 시스템 개발에 대한 연구)

  • Kim, Yong-Jun;Oh, Yong-Cheul;Yi, Keon-Young
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.7
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    • pp.1410-1416
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    • 2011
  • A corrosion detecting system for 22.9 kV distribution power line insulation cable, which can travel autonomously along the live line, is proposed. Eddy current test method is employed to detect the corrosion, and the system developed here is capable of detecting internal corrosion of a ACSR-OC. Somewhat details of the electrical and mechanical mechanism of the system and traveling algorithm are introduced. Experimental results applied to the sample cables having artificial corrosion and the operating distribution lines are provided. From the result, we confirmed that the system is useful for detecting internal corrosion of a ACSR, and is expected to be a new non-destructive testing equipment in the area of diagnosis for the distribution power line.

The Effects of Lift-Off from Wall Thinning Signal in Pulsed Eddy Current Testing

  • Park, Duck-Gun;Angani, C.S.;Kishore, M.B.;Kim, C.G.;Lee, D.H.
    • Journal of Magnetics
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    • v.17 no.4
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    • pp.298-301
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    • 2012
  • In order to know the effect of surface irregularity in the detection of local wall thinning of pipeline using pulsed eddy current (PEC), the lift-off effects on PEC signal have been investigated. Three kinds of parameters in the PEC signal, which is "peak amplitude", "time to peak amplitude" and "time to zero crossing" are analyzed to separate the lift-off effects in the PEC signal. The distance from sensor to the bottom of sample which is the total thickness of combined insulator and sample is kept constant. The magnitude of the differential peak amplitude is increased with increasing sample thickness, the time to peak amplitude is increased with increasing the sample thickness. To determine the effect of lift-off, a number of balanced transient responses combining wall thinning locations and lift-off distances were plotted.

Tilt Angle Measurement Based on Arrayed Eddy Current Sensors

  • Chao, Xuewei;Li, Yang;Nie, Jing
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.524-528
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    • 2016
  • Eddy current (EC) sensor works based on the electromagnetic induction principle and has been widely applied in the industrial testing and evaluation due to its robustness and environmental adaptability. Meanwhile, tilt angle measurement is mainly based on the laser or visual method, which is strict with the measurement environment and not suitable for the industrial applications. In this paper, a novel tilt angle measurement method based on arrayed EC sensors is proposed. Both the simulation and experiments indicate that the measured error is approximately linear with tilt angle and the accuracy after compensation is $0.25^{\circ}$. In conclusion, this research cannot only broaden the scope of EC application, but also overcome the shortcomings of existing angle measurement methods.