• Title/Summary/Keyword: a acoustic emission

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A Study on Crack Initiation Measurement of Carburized Gear Tooth by Acoustic Emission (침탄치차의 AE법에 의한 크랙발생의 계측에 관한 연구)

  • 류성기
    • Journal of the Korean Society of Safety
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    • v.9 no.4
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    • pp.11-16
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    • 1994
  • Acoustic emission technique is applied to the fatigue crack initiation in a carburized gear tooth. Acoustic emission test performed on carburized gear and three-point bending test equal to carburized gear hardness. The marked acoustic emission are detected at the early stage of crack initiation measured by a crack gauge and the final stage just before the tooth failure. The estimated acoustic emission energy rate are characteristic of the measured acoustic emission.

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Acoustic Emission Monitoring Fine Wire Drawing Process (와이어 인발가공에 있어서 음향방출 발생 특성)

  • 이완규
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.5 no.1
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    • pp.43-50
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    • 1996
  • From a manufacturing standpoint it would be desirable to monitor the degradation of drawing die, that is essential for the maintenance of die quality, the evaluation of product integrity and the reducing scrap. Acoustic emission is powerful method in monitoring fine wire drawing process, especially in detecting the die fracture at early stage. Experiments also suggested that acoustic emission sigals contained valuable information regarding the stage of a drawing process such as the surface appearance of products and the condition of lubrication. These informations are AE monitoring techniques a possible tool in monitoring the drawing process operation. In order to approach this, this paper discusses the nature of acoustic emission signal presented which illustrate the effects of wire and die material, lubricants, and drawing speed on the generation and the mean voltage level of acoustic emission signal. From these experimental, results, we understanded controlling factors of acoustic emission generation.

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Relationship between Fatigue Crack Growth Rate and Total Acoustic Emission Counts per Cycle (피로균열 성장률과 싸이클당 AE수 증가율간의 상호관계)

  • Kang-Yong,Lee;Hyung-Kyu,Kim
    • Bulletin of the Society of Naval Architects of Korea
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    • v.23 no.3
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    • pp.17-26
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    • 1986
  • A new relationship between total acoustic emission counts per cycle and crack growth rate is derived in terms of stress intensity factor to explain the acoustic emission behavior due to fatigue crack growth. The experimental results of the total acoustic emission counts per cycle obtained from aluminium 5,000 series alloy specimens are compared with the theoretical values. Both experimental and theoretical total acoustic emission counts per cycle result in the linear relationship to the crack length.

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Relationship between Acoustic Emission and Cutting Parameters of the Orthogonal Cutting Process (2차원 절삭과정에서의 Acoustic Emission과 절삭 파라미터 사이의 관계)

  • 최성주;강명순
    • Journal of the korean Society of Automotive Engineers
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    • v.9 no.2
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    • pp.47-57
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    • 1987
  • The objective of this study is to establish the comprehensive analytical relationship between acoustic emission and fundamental parameters of the orthogonal cutting process. The sources of acoustic emission in the orthogonal metal cutting process was identified as deformation in the shear zone and sliding friction at the chip-tool interface. The validity of this relationship is evaluated by a series of tests varing cutting speed and rake angle for A16063 tube. Strong dependence of the RMS voltage of acoustic emission on cutting speed and rake angle was observed. It was also found that the percentage contribution of AE energy at each zone for the total AE activity is constant in accordance with the change of cutting speed. The relationship between the RMS of acoustic emission and the fundamental cutting parameters was modified in order to be utilized independent of rake angle.

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Damage and fracture processes of concrete using acoustic emission parameters

  • Fan, Xiangqian;Hu, Shaowei;Lu, Jun
    • Computers and Concrete
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    • v.18 no.2
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    • pp.267-278
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    • 2016
  • In order to observe the internal damage of concrete in real time, we introduced acoustic emission nondestructive detecting technology into a series of fracture tests; the test results revealed the whole process that concrete undergoes when it sustains damage that leads to failure, according to the change rules of the acoustic emission parameters. The results showed that both the initiation and unstable loads can be accurately determined using the abrupt change of the acoustic emission rate curves and the turning point of the acoustic emission parameters' accumulative curves. The whole process, from damage to failure, includes five phases, beginning with damage, such as cracking, a stable crack growth process, a critical unstable stage, and unstable propagation. The brittle fracture characteristics of concrete change when steel bars are joined, because the steel bars and the concrete structure bond, which causes an increase in the acoustic emission signals within the fracture process of the reinforced concrete. The unstable propagation stage is also extended. Our research results provide a valid methodology and technical explanations, which can help researchers to monitor the cracking process of concrete structures, in real time, during actual projects.

A Study on the Spectrum Analyzing of Internal Leak in Valve for Power Plant Using Acoustic Emission Method (음향방출법에 의한 발전용 밸브내부 누설의 스펙트럼분석 연구)

  • Lee, Sang-Guk;Lee, Sun-Ki;Lee, Jun-Shin;Sohn, Seok-Man
    • Proceedings of the KSME Conference
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    • 2004.04a
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    • pp.694-699
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    • 2004
  • The purpose of this study is to estimate the availability of acoustic emission method to the internal leak of the valves at nuclear power plants. The acoustic emission method was applied to the valves at the site, and the background noise was measured for the abnormal plant condition. From the comparison of the background noise data with the experimental results as to relation between leak flow and acoustic signal, the minimum leak flow rates that can be detected by acoustic signal was suggested. When the background levels are higher than the acoustic signal, the method described below was considered that the analysis the remainder among the background noise frequency spectrum and the acoustic signal spectrum become a very useful leak detection method. A few experimental examples of the spectrum analysis that varied the background noise characteristic were given.

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Fatigue Life Prediction of Stainless Steel Using Acoustic Emission (음향방출법을 이용한 스테인레스강 피로수명 예측)

  • Kim, Y.H.;Jung, C.K.;Yang, Y.C.;Han, K.S.
    • Proceedings of the KSME Conference
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    • 2001.06a
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    • pp.193-198
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    • 2001
  • The feasibility of the acoustic emission technique in predicting the residual fatigue life of STS304 stainless steel is presented. Acoustic emission was continuously monitored during the fatigue tests. Considerable acoustic emission occurred during the first few cycles. Acoustic Emission increased rapidly at about 90% of the fatigue life, clear and ample warning of impending fatigue failure was observed. Fatigue damage accumulation was evaluated in terms of an AE cumulative counts. The AE cumulative counts may be taken as an indicator of fatigue cumulative damage. Fatigue damages corresponding to 20, 40, 60 and 80% of the total life were induced at a cyclic stress amplitude. The specimens with and without fatigue damage were subjected to tensile tests. In tensile tests, the total cumulative counts were reduced with increasing fatigue damage. It was observed that the residual tensile strength of material did not change significantly with prior cyclic loading damages.

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Tree-dimensional FE Analysis of Acoustic Emission of Fiber Breakage using Explicit Time Integration Method (외연적 시간적분법을 이용한 복합재료 섬유 파단 시 음향방출의 3차원 유한요소 해석)

  • Paik, Seung-Hoon;Park, Si-Hyong;Kim, Seung-Jo
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2005.04a
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    • pp.172-175
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    • 2005
  • The numerical simulation is performed for the acoustic emission and the wave propagation due to fiber breakage in single fiber composite plates by the finite element transient analysis. The acoustic emission and the following wave motions from a fiber breakage under a static loading is simulated to investigate the applicability of the explicit finite element method and the equivalent volume force model as a simulation tool of wave propagation and a modeling technique of an acoustic emission. For such a simple case of the damage event under static loading, various parameters affecting the wave motion are investigated for reliable simulations of the impact damage event. The high velocity and the small wave length of the acoustic emission require a refined analysis with dense distribution of the finite element and a small time step. In order to fulfill the requirement for capturing the exact wave propagation and to cover the 3-D simulation, we utilize the parallel FE transient analysis code and the parallel computing technology.

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A Study on the Wavelet Transform of Acoustic Emission Signals Generated from Fusion-Welded Butt Joints in Steel during Tensile Test and its Applications (맞대기 용접 이음재 인장시험에서 발생한 음향방출 신호의 웨이블릿 변환과 응용)

  • Rhee, Zhang-Kyu
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.16 no.1
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    • pp.26-32
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    • 2007
  • This study was carried out fusion-welded butt joints in SWS 490A high strength steel subjected to tensile test that load-deflection curve. The windowed or short-time Fourier transform(WFT or STFT) makes possible for the analysis of non-stationary or transient signals into a joint time-frequency domain and the wavelet transform(WT) is used to decompose the acoustic emission(AE) signal into various discrete series of sequences over different frequency bands. In this paper, for acoustic emission signal analysis to use a continuous wavelet transform, in which the Gabor wavelet base on a Gaussian window function is applied to the time-frequency domain. A wavelet transform is demonstrated and the plots are very powerful in the recognition of the acoustic emission features. As a result, the technique of acoustic emission is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

A Study on the Wavelet Transform of Acoustic Emission Signals Generated from Fusion-Welded Butt Joints in Steel during Tensile Test and its Applications (맞대기 용접 이음재 인장시험에서 발생한 음향방출 신호의 웨이블릿 변환과 응용)

  • Rhee Zhang-Kyu;Yoon Joung-Hwi;Woo Chang-Ki;Park Sung-Oan;Kim Bong-Gag;Jo Dae-Hee
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2005.05a
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    • pp.342-348
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    • 2005
  • This study was carried out fusion-welded butt joints in SWS 490A high strength steel subjected to tensile test that load-deflection curve. The windowed or short-time Fourier transform (WFT or SIFT) makes possible for the analysis of non-stationary or transient signals into a joint time-frequency domain and the wavelet transform (WT) is used to decompose the acoustic emission (AE) signal into various discrete series of sequences over different frequency bands. In this paper, for acoustic emission signal analysis to use a continuous wavelet transform, in which the Gabor wavelet base on a Gaussian window function is applied to the time-frequency domain. A wavelet transform is demonstrated and the plots are very powerful in the recognition of the acoustic emission features. As a result, the technique of acoustic emission is ideally suited to study variables which control time and stress dependent fracture or damage process in metallic materials.

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