• 한국재료학회지
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• 제14권10호
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• pp.713-718
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• 2004

To study the dynamic strain aging behavior of Zr-0.4Sn-1.5Nb-0.2Fe sample tube for nuclear fuel cladding in the range of pressurized water reactor (PWR) operation temperature, the tensile tests of the tube specimens, which had been finally heat-treated at $470^{\circ}C\;and\;510^{\circ}C$, had been carried out with the strain rate $1.67{\times}10^{-2}/s\;and\;8.33{\times}10^{-5}/s$ at the various temperatures from room temperature to $500^{\circ}C$. It was observed that the elongation of the specimens got shortened as the temperature increased from $200^{\circ}C\;to\;340^{\circ}C$. The specimens that were finally heat-treated at $470^{\circ}C$ showed a plateau more remarkably on the plot of yield strength-temperature than those heat-treated at $510^{\circ}C$. In the range of $310\sim400^{\circ}C$, the strain rate sensitivity of the specimens finally heat-treated at $510^{\circ}C$ was $30.4\%\sim33.7\%$ lower but the work hardening exponent index of the specimens was a little higher than that without dynamic strain aging effect.

• Nuclear Engineering and Technology
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• 제41권2호
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• pp.163-170
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• 2009

In order to evaluate high-temperature oxidation behavior of the advanced alloy cladding under LOCA conditions, isothermal oxidation tests in steam were performed with cladding specimens prepared from high burnup PWR fuel rods that were irradiated up to 79 MWd/kg. Cladding materials were $M5^{(R)}$ and $ZIRLO^{TM}$, which are Nb-containing alloys. Ring-shaped specimens were isothermally oxidized in flowing steam at temperatures from 1173 to 1473 K for the duration between 120 and 4000s. Oxidation rates were evaluated from measured oxide layer thickness and weight gain. A protective effect of the preformed corrosion layer is seen for the shorter time range at the lower temperatures. The influence of pre-hydriding is not significant for the examined range. Alloy composition change generally has small influence on oxidation in the examined temperature range, though $M5^{(R)}$ shows an obviously smaller oxidation constant at 1273 K. Consequently, the oxidation rates of the high burnup $M5^{(R)}$ and $ZIRLO^{TM}$ cladding are comparable or lower than that of unirradiated Zircaloy-4 cladding.

• Nuclear Engineering and Technology
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• 제35권5호
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• pp.471-481
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• 2003

In order to evaluate the microstructural characteristics of irradiated fuel claddings (Zircaloy-4), two irradiated specimens having different burnups (18 GWD/MTU and 42 GWD/MTU) were prepared from the G23-M4 fuel rods, which were loaded in Kori Unit 1 for 4 fuel cycles. The oxide thickness, hydride morphology and hardness change were characterized by an optical microscope and a micro-hardness tester after preparing the irradiated specimens in the PIE (Post Irradiation Examination) facilities. The dislocation loops and the amorphous transformation of precipitates induced by the neutron irradiation in the nuclear plant were also examined by a TEM. As the burnup increased from 18 GWD/MTU to 42 GWD/MTU, the oxide thickness increased from $6.0{\mu}m\;to\;25.3{\mu}m$ and the contents of hydrogen pick-up in the Zr matrix also greatly increased. In the comparison of the hardness of the unirradiated fuel cladding, the amount of hardness increase was nearly $9.3\%\;and\;24.2\%$ for the irradiated samples of 18 and 42 GWD/MTU, respectively. Both -type dislocation loops and -type dislocation components were observed simultaneously in the irradiated specimens and the densities of the dislocation was increased by increasing the burnup. The precipitates in both the irradiated specimens were amorphously transformed by the neutron irradiation and the trend of the amorphous transformation of the precipitates was enhanced at a higher burnup.

• Nuclear Engineering and Technology
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• 제46권3호
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• pp.423-430
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• 2014

An in-pile performance test of HANA claddings was conducted at up to 67 GWD/MTU in the Halden research reactor in Norway over a 6.5 year period. Four types of HANA claddings (HANA-3, HANA-4, HANA-5, and HANA-6) and a reference Zircaloy-4 cladding were used for the in-pile test. The evaluation parameters of the HANA claddings were the corrosion behavior, dimensional changes, hydrogen uptake, and tensile strength after the claddings were tested under the simulated operation conditions of a Korean commercial reactor. The oxide thickness ranged from 15 to 37 mm at a high flux region in the test rods, and all HANA claddings showed corrosion resistance superior to the Zircaloy-4 cladding. The creep-down rate of all HANA claddings was lower than that of the Zircaloy-4 cladding. In addition, the hydrogen content of the HANA claddings ranged from 54 to 96 wppm at the high heat flux region of the test rods, whereas the hydrogen content of the Zircaloy-4 cladding was 119 wppm. The tensile strength of the HANA and Zircaloy-4 claddings was similarly increased when compared to the un-irradiated claddings owing to the radiation-induced hardening.

• Corrosion Science and Technology
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• 제18권5호
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• pp.175-181
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• 2019

A failed spent fuel rod with 53,000 MWd/tU from a nuclear power plant was characterized, and the fission products and oxygen layer in the pellet-clad mechanical interaction region were observed using an EPMA (Electron Probe Micro-Analyzer). A sound fuel rod burned under similar conditions was used to compare and analyze, the results of the failed fuel rod. In the failed fuel rod, the oxide layer represented $10{\mu}m$ of the boundary of the cladding, and $35{\mu}m$ of the region outside the cladding. By comparison, in the sound fuel rod, the oxide layer was $8{\mu}m$, observed in the cladding boundary region. The cladding inner surface corrosion and the resulting fuel-cladding bonding were investigated using an EPMA. Zirconium existed in the bonding layer of the (U, Zr)O compound beyond the pellet cladding interaction gap of $20{\mu}m$, and composition of UZr2O3 was observed in the failed fuel rod. This paper presents the results of the EPMA examination of a spent fuel specimen, and a technique to analyze fission products in the pellet-clad mechanical interaction region.

• Nuclear Engineering and Technology
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• 제55권1호
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• pp.156-168
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• 2023

This study investigates the high temperature oxidation behaviour of a Ni-20Cr-1.2Si (wt.%) alloy in steam from 1200 ℃ to 1350 ℃ by Thermogravimetric Analysis (TGA), Scanning Electron Microscopy (SEM), Energy Dispersive X-ray Spectroscopy (EDS) and X-ray Diffraction (XRD). The results demonstrate that exposed Ni-based alloy developed a thin oxide scale, consisted mainly of Cr₂O₃. The oxidation kinetics obtained from the experimental results was applied to evaluate the hydrogen generation considering a simplified reactor core model with different cladding alloys following an unmitigated Loss-Of-Coolant Accident (LOCA) scenario in a hypothetical Small Modular Reactor (SMR). Overall, experimental data and simulations results show that both Fe-based and Ni-based alloys may enhance cladding survivability, delaying its melting, as well as reducing hydrogen generation under accident conditions compared to Zr-based alloys. However, a substantial neutron absorption occurs when Ni-based alloys are used as cladding for current uranium-dioxide fuel systems, even when compared to Fe-based alloys.

• 방사성폐기물학회지
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• 제11권1호
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• pp.55-61
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• 2013

본 논문에서는 염소화 반응을 통해 Zircaloy-4 (Zry-4) 피복관으로부터 Zr의 회수 연구를 수행하였다. 피복관의 Zr을 전부 $ZrCl_4$로 전환시키기 위해, Zry-4 피복관을 380도에서 70 cc/min $Cl_2$ + 70 cc/min Ar 기체를 이용하여 8시간 동안 반응시켰다. 피복관의 초기 무게는 51.7 g이었으나, 8 시간 반응 후에는 0.49 g만이 잔류물로 남아있는 것을 확인하였는데 이는 초기 무게의 0.95wt%에 해당하는 값이다. 반응 생성물의 무게는 121.7 g 이었으며, Zr의 순도는 99.80wt%였다. 주요 불순물로는 Fe (0.18wt%)와 Sn (0.02wt%)를 확인할 수 있었다. 실험 결과를 통해 확인한 Zr의 회수율은 96.95wt%였으며, 실험상 손실은 2.34wt%로 확인되었다. 반응 잔류물의 관찰을 통해 염소화 반응이 길이 방향으로 주로 일어나며, 표면의 산화층이 반응 잔류물로 남는다는 것을 확인할 수 있었다. 본 연구를 통해 확인된 Zr의 높은 순도와 회수율은 염소화 공정이 폐 피복관 처리 방법으로 매우 유망한 기술임을 의미한다고 볼 수 있다.

• 한국원자력학회:학술대회논문집
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• 한국원자력학회 1999년도 춘계학술발표회요약집
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• pp.242-242
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• 1999

• 한국재료학회지
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• 제27권12호
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• pp.672-678
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• 2017

In the production of zirconium cladding tube, a pickling acid solution is used to remove surface contaminants, which generates tons of pickling acid waste. The waste pickling solution is a valuable resource of Hf-free Zr. Many studies have investigated separating the Hf-free Zr source from the waste pickling acid. The results showed that $Ba_2ZrF_8$ precipitates prepared from the waste pickling acid were useful as an electrolyte for the electrorefining of Zr in molten salt. In the present work, electrorefining was performed in a $Ba_2ZrF_8-LiF$ binary electrolyte to recover Zr from a Hf-free CuZr ingot anode prepared by electroreduction. Before electrorefining, two pretreatments are performed. First, electrolyte melting was carried out to determine the eutectic temperature, and second, the electrolyte was treated to eliminate impurities, mainly hydride. After electrorefining, the cathode deposits were analyzed by $O_2$ gas analyzer and SEM-EDX to explore the possibility of recovering nuclear-grade Zr metal. Moreover, the anode was analyzed by SEM-EDX to determine the Zr dissolution depth.

• 자원리싸이클링
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• 제21권5호
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• pp.18-30
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• 2012

Zr은 고온에서의 높은 치수안정성, 내식성은 물론 낮은 중성자 흡수단면적을 지녀 원자력산업용 소재 중 1차 방사능 차폐재인 핵연료 피복관으로 사용되며 현재까지 다른 소재로 대체 불가능하다. 하지만 Hf을 정제한 Zr sponge 제조기술은 미국, 프랑스, 러시아만 가지고 있어 원자력의존도가 높은 한국에서는 국가전략물자로 분류 철저히 관리되고 있다. 국내 유통되는 Zr의 대부분은 원자력산업에 사용되어 지며 유통구조는 정제된 Zr합금을 국외로부터 수입하여 tube로 가공 후 핵연료집합체로 제조되고, 그 외 소량이 합금첨가원소 및 폭약재 등 고부가가치 일반산업에 사용된다. 본 논문에서는 Zr 제조기술에 대한 현재산업현황 및 정련기술을 살펴보고, 최근 연구되고 있는 Electrolytic reduction process와 Molten oxide electrolysis와 같은 신 제련기술에 대한 소개 및 Zr recycling의 전반적인 기술소개도 포함하였다.