• 제목/요약/키워드: Zone-casting

검색결과 63건 처리시간 0.021초

전신 및 주조된 Mg합금의 FSW 접합성 평가 (Evaluation of FSW Weldability of Wrought and Casting Mg Alloys)

  • 노중석;김흥주;장웅성;방국수
    • Journal of Welding and Joining
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    • 제22권5호
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    • pp.53-57
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    • 2004
  • Friction stir weldability of AZ31B-H24, AZ61A-F and AZ91C-F Mg alloys were studied using microstructural observation and mechanical tests. The microstructure of stir zone(SZ) was coarse in AZ31B-H24 alloy whereas it was very fine both in AZ61A-F and AZ91C-F alloys. The hardness of SZ was remarkably increased by very fine recrystallized grains both in AZ61A-F and AZ91C-F alloys. On the other hand, the hardness of SZ was decreased in AZ31B-H24 due to the coarse microstructure. In SZ, AZ91C-F alloy showed very high hardness values because of dispersion hardening of $Mg_{17}$Al$_{12}$($\beta$ phase) and Al solid solution hardening. Because of more $Mg_{ 17}Al_{12}($\beta$ phase)$ intermetallic compounds, Mg alloy with high Al content showed poor mechanical properties.s.

폴리카프로락톤 매트릭스로부터 세파드록실의 방출에 미치는 BSA의 영향 (The Effect of BSA on the Release of Cefadroxil from a Polycaprolactone Matrix)

  • 김승렬;정연진;김영미;이치호;김대덕
    • Journal of Pharmaceutical Investigation
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    • 제34권5호
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    • pp.363-368
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    • 2004
  • In order to investigate the effect of bovine serum albumin (BSA), as a pore former, on the controlled release of an antibiotic from a biodegradable polymeric device, polycaprolactone (PCL)-cefadroxil matrices were prepared by the solvent casting method. The amount of cefadroxil released from various formulations at $37^{\circ}C$ was measured by HPLC. The duration of antimicrobial activity of matrices against S. aureus was evaluated by measuring the diameters of the inhibition zone. The morphology of the matrices was investigated by scanning electron microscopy (SEM). The release rate and extent of cefadroxil from PCL matrix increased as the loading dose and particle size of BSA/cefadroxil mixture powder increased. Cefadroxil released from the matrix exhibited antibacterial activity for up to 4 days. SEM of the cross-section of matrix showed the typical channel formation after 3 days of release study. Thus, a biodegradable polymeric matrix loaded with antibiotic/BSA mixture can effectively prevent bacterial infection on its surface, thereby bringing about an enhancement of biocompatibility of biomaterials.

주철과 Fe-Mn-Al강 이종금속 용접부의 조직변화에 관한 연구 (A study on the microstructure change during the welding of a cast iron with a Fe-Mn-Al steel powder)

  • 김경중;서정현
    • Journal of Welding and Joining
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    • 제8권4호
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    • pp.35-45
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    • 1990
  • Casting are widely used nodays as complicated and diversified forming materials due to its superior castability. However the welding of cast iron has not been accompaniced satisfactory resulting in an microstructure change happened in the heat affected zone (HAZ), especially the graphite are formed and shaped consecutively in the area and it has great impact on the crack occuring and growth together with martensite forming in this area. It case of gray cast iron welding, it is required for pre-heat treatment or specific welding consumables to restrain forming the martensite in the HAZ. In this study, by applying the plasma surface overlaid welding. Fe-Mn-Al steel powder has been used for improvement of anti-crackability in the HAZ and much attention has been paid to establish the overlaid welding method for gray cast iron so that optimum welding conditions may prevent the cracking. With our experiments, we have found that to prevent defects which may occur in the HAZ, the overlaid welding technique for gray cast iron has been developed.

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유공압 밸브 스풀용 강재의 관 대 봉 이종재 마찰용접의 최적화와 용접강도특성 및 AE평가 (Optimization of tube-to-bar dissimilar FRW of hydraulic valve spool steels and the weld strength properties and its AE evaluation)

  • 오세규;김현필;장홍근;오명석
    • 한국해양공학회지
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    • 제11권1호
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    • pp.24-35
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    • 1997
  • The hydraulic or pneumatic valve spools become essential as the important components on the production of automatic hydraulic or pneumatic as mechanical industry has been rapidly developed. The machining precision is in necessity for manufacturing the valve spools. They could be unstable in the quality by the conventional are welding. And also they have a lot of technical problems in manufacturing because their shapes are generally small. By the precision casting process such as lost wax process, the production cost may be increased. But by the friction welding technique, they will be able to be manufactured without such problems. This paper deals with the development of dissimilar friction welding optimization for the hydraulic or pneumatic valve spool by friction welding and a new approach of on real-time qualify evaluation by AE techniques.

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주형의 회전이 Al-Cu 합금의 응고과정에 미치는 영향 (The effect of mold rotation on solidification process of an Al-Cu alloy)

  • 유호선
    • 대한기계학회논문집B
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    • 제21권4호
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    • pp.525-540
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    • 1997
  • The effect of mold rotation on the transport process and resultant macrosegregation pattern during solidification of an Al-Cu alloy contained in a vertical axisymmetric annular mold cooled from the inner wall is numerically investigated. The mold initially at rest starts to rotate at a prescribed angular velocity simultaneously with the beginning of cooling. Computed results for a representative case show that the mold rotation essentially suppresses the development of both thermal and solutal convections in the melt, creating distinct characteristics such as the liquidus front, flow pattern and temperature distribution from those for the stationary mold. Thermal convection which develops at the early stages of cooling is soon extinguished by the rotating flow induced during spin-up, and thus does not effectively remove the initial superheat from the melt. On the other hand, solutal convection, though it weakens considerably and is confined within the mushy zone, still predominates over the solute redistribution process. With increasing the angular velocity, the solute transport in the axial direction is enhanced, whereas that in the radial direction is reduced. The final macrosegregation formed in the mold rotating at moderate angular velocities appears to be favorable in comparison with the stationary casting, in that not only relatively homogenized composition is achieved, but also a severely positive-segregated channel is restrained.

대기 및 Ar-0.2%SO2가스에서 Inconel 740 합금의 고온부식 연구 (Study of High Temperature of Inconel 740 Alloy in Air and Ar-0.2%SO2 Gas)

  • 이동복;김민정
    • 한국표면공학회지
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    • 제54권2호
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    • pp.43-52
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    • 2021
  • The Ni-based superalloy, Inconel 740, was corroded between 800 and 1100℃ for up to 100 hr in air and Ar-0.2%SO2 gas in order to study its corrosion behavior in air and sulfur/oxygen environment. It displayed relatively good corrosion resistance in both environment, because its corrosion was primarily dominated by not sulfidation but oxidation especially in Ar-0.2%SO2 gas. Such was attributed to the thermodynamic stability of oxides of alloying elements when compared to corresponding sulfides. The scales consisted primarily of Cr2O3, together with some NiAl2O4, MnCr2O4, NiCrMnO4, and rutile-TiO2. Sulfur from SO2 gas made scales prone to spallation, and thicker. It also widened the internal corrosion zone when compared to air. The corrosion resistance of IN740 was mainly indebted to the formation of protective Cr2O3-rich oxides, and suppression of the sulfide formation.

원심 주조된 타이타늄과 타이타늄 합금의 레이저 용접 특성 (MECHANICAL PROPERTIES OF LASER-WELDED CAST TITANIUM AND TITANIUM ALLOY)

  • 윤미경;김현승;양홍서;방몽숙;박상원;박하옥;이광민
    • 대한치과보철학회지
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    • 제44권5호
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    • pp.642-653
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    • 2006
  • Purpose : The purpose of this study was to investigate the effect of the output energy(voltage) of laser welding on the strength and properties of joint of cast titanium(CP Gr II) and titanium alloy(Ti-6Al-4V). Material and method : Cast titanium and its alloy rods(ISO6871) were prepared and perpendicularly cut at the center of the rod. After the cut halves were fixed in a jig, and the joints welded with a laser-welding machine at several levels of output voltage of $200V{\sim}280V$. Uncut specimens served as the non-welded control specimens The pulse duration and pulse spot size employed in this study were 10ms and 1.0mm respectively. Tensile testing was conducted at a crosshead speed of 0.5mm/min. The ultimate tensile strength(MPa) was recorded, and the data (n=6) were statistically analyzed by one-way analysis of variance(ANOVA) and Scheffe's test at ${\alpha}$=0.05. The fracture surface of specimens investigated by scanning electron microscope (SEM). Vickers microhardness was measured under 500g load of 15seconds with the optimal condition of output voltage 280V. Results : The results of this study were obtained as follows, 1. When the pulse duration and spot size were fixed at 10ms and 1.0mm respectively, increasing the output energy(voltage) increased UTS values and penetration depth of laser welded to titanium and titanium alloy. 2. For the commercial titanium grade II, ultimate tensile strength(665.3MPa) of the specimens laser-welded at voltage of 280V were not statistically(p>0.05) different from the non-welded control specimens (680.2MPa). 3. For the titanium alloy(Ti-6Al-4V), ultimate tensile strength(988.3MPa) of the specimens laser-welded at voltage of 280V were statistically(p<0.05) different from the non-welded control specimens (665.0MPa). 4. The commercial titanium grade II and titanium alloy(Ti-6Al-4V) were Vickers microhardness values were increased in the fusion zone and there were no significant differences in base metal, heat-affected zone.

초기철기시대 청동기의 제작기술 - 충주 호암동유적과 부여 청송리유적 출토 청동기의 비교 연구- (Bronze Production Technology in the Early Iron Age: A comparative study of bronze artifacts recovered from the Hoam-dong site in Chungju and Chongsong-ri in Buyeo)

  • 한우림;황진주;김소진
    • 헤리티지:역사와 과학
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    • 제51권4호
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    • pp.224-233
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    • 2018
  • 충주 호암동유적 및 부여 청송리유적 출토 청동기 33점의 분석을 통해 초기철기시대 청동기의 제작기술과 납의 산지를 연구하였다. 휴대용X선형광분석기를 이용한 비파괴 성분분석 결과 출토된 청동기 33점은 인위적으로 납을 첨가한 구리(Cu), 주석(Sn), 납(Pb)의 3원계 합금으로 판단된다. 4점의 청동기(동경 2점, 동검 1점, 동모 1점)의 전자탐침미소분석기를 이용한 성분분석 결과 충주 및 부여 출토 동경은 30%의 주석(Sn)과 10% 미만의 납이 포함된 고주석청동기로 확인되었으며 동모와 동검에서는 20% 내외의 주석과 5%의 납(Pb)이 검출되었다. 미량원소로는 철(Fe), 아연(Zn), 비소(As), 은(Ag), 니켈(Ni), 황(S) 및 코발트(Co)가 검출되었다 청동기 4점은 기능적인 면을 고려하여 합금되었으며 주석함량이 높아 주조 이후 열처리는 하지 않았다. 열이온화질량분석기를 이용한 충주와 부여 출토 청동기의 납동위원소비 분석을 통해 초기철기시대 청동기 33점은 Zone 1을 제외한 한반도 남부 전 지역에 걸쳐 분포함을 확인하였다. 이를 통해 충주와 부여에서 출토된 청동기는 경상도 지역의 납 원료를 사용하지 않고 한반도 내 다양한 산지의 납 원료를 사용했음을 판단하였다. 출토지가 달라 제작기술과 원료산지의 차이점이 존재할 것이라 추정하였으나 분석결과를 통해 이 시기의 청동기의 제작기술은 일반화되어 있었으며, 다양한 곳에서 다양한 산지의 원료를 이용하여 청동기를 제작하였음을 추정하였다.

자동차 연비향상을 위한 복합재료 적용 타당성에 관한 연구 (Study on the Suitability of Composite Materials for Enhancement of Automotive Fuel Economy)

  • 주연진;권영철;최흥섭
    • Composites Research
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    • 제32권5호
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    • pp.284-289
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    • 2019
  • 본 논문에서는 KIA K3 (1.6) 가솔린 자동차의 연비(km/liter)식을 동력학적 힘-모멘트 평형 방정식, 구동력 및 에너지 방정식을 구성하고 분석하여 유도하였다. 이를 통해 차량의 속도(V), 자동차 총 중량(M), 타이어-노면의 롤링저항계수($C_r$), 도로 경사각(${\theta}$)과 항력계수($C_d$), 차량의 횡단면적(A)과 같은 공기역학적 매개변수가 자동차의 연비에 미치는 영향을 분석하였다. 또한 경량금속합금, 섬유강화 플라스틱 복합재료와 같은 대체재료가 기존 자동차의 강재, 주철재를 대체하여 차량의 무게를 줄일 수 있는 가능성 등을 Ashby의 재료지수 방법으로 조사하였다. 본 연구를 통해 다음과 같은 결과를 얻었다. 고속(100km/h)에서 연비에 가장 큰 영향을 미친 매개변수는 그 크기순으로 자동차의 속도 V와 공기역학적 매개변수인 $C_d$, A, ${\rho}$ 및 동력학적 매개변수인 $C_r$, M의 순서로 조사되었다. 반면에 저속(60 km/h)에서는 동력학적 매개변수로는 V, M, $C_r$의 순서로, 공기역학적 매개변수로는 $C_d$, A, ${\rho}$ 순으로 영향을 미침을 확인하였다.

Experimental study on shear performance of partially precast Castellated Steel Reinforced Concrete (CPSRC) beams

  • Yang, Yong;Yu, Yunlong;Guo, Yuxiang;Roeder, Charles W.;Xue, Yicong;Shao, Yongjian
    • Steel and Composite Structures
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    • 제21권2호
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    • pp.289-302
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    • 2016
  • A new kind of partially precast or prefabricated castellated steel reinforced concrete beam, which is abbreviated here as CPSRC beam, was presented and introduced in this paper. This kind of CPSRC beam is composed of a precast outer-part and a cast-in-place inner-part. The precast outer-part is composed of an encased castellated steel shape, reinforcement bars and high performance concrete. The cast-in-place inner-part is made of common strength concrete, and is casted with the floor slabs simultaneously. In order to investigate the shear performance of the CPSRC beam, experiments of six CPSRC T-beam specimens, together with experiments of one cast-in-place SRC control T-beam specimen were conducted. All the specimens were subjected to sagging bending moment (or positive moment). In the tests, the influence of casting different strength of concrete in the cross section on the shear performance of the PPSRC beam was firstly emphasized, and the effect of the shear span-to-depth ratio on that were also especially taken into account too. During the tests, the shear force-deflection curves were recorded, while the strains of concrete, the steel shapes as well as the reinforcement stirrups at the shear zone of the specimens were also measured, and the crack propagation pattern together with the failure pattern was as well observed in detail. Based on the test results, the shear failure mechanism was clearly revealed, and the effect of the concrete strength and shear span-to-depth ratios were investigated. The shear capacity of such kind of CPSRC was furthermore discussed, and the influences of the holes on the steel shape on the shear performance were particularly analyzed.