• 제목/요약/키워드: Zirconia coating

검색결과 146건 처리시간 0.027초

플라즈마 용사법에 의한 지르코니아 코팅에서의 잔류응력에 대한 연구 (Residual stresses on plasma sprayed zirconia coatings)

  • 류지호;강춘식
    • Journal of Welding and Joining
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    • 제7권4호
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    • pp.46-55
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    • 1989
  • Zirconia coatings are performed by the plasma spraying on the substrate of Al-Si alloy. In case of plasma sprayed ceramic coatings, it is important to control properly residual stress occurred during cooling process. Residual stress in coating layer varies with sprayed conditions and is influenced greatly by the coating layer thickness. Surface residual stress due to coating layer thickness is measured by X-ray diffraction method and the residual stress in coating layer is estimated by the deflection of coating layer when the restraint force in substrate was removed. When zirconia was coated on the substrate, tensile residual stress remains on zirconia coated surface layer. The tensile stress is increased to 0.35mm thickness and after 0.45mm thickness it is decreased abrouptly. A thick bond and composite coating reduce the zirconia surface stress and composite coating controls effectively the thick zirconia surface stress.

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Gel Coating법에 의한 Kaolin으로부터 Mullite-Zirconia 복합체의 합성 (Synthesis of Mullite-Zirconia Composites from Kaolin by Gel Coating)

  • 김세훈;김인섭;이병하
    • 한국세라믹학회지
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    • 제37권5호
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    • pp.497-504
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    • 2000
  • In this study, mullite-zirconia comosite was fabricated by adding ZrOCl2.8H2O using of boehmite gel coating to Hadong kaolin (pink A grade) in order to enhance strength of the mullite specimens. The influence of ZrOCl2.8H2O content and fireing temperature on the crystall phase, microstructure, bulk density, strength of the specimens was investigated. Mullite-zirconia composite was produced in the process of coating zirconia to mullite powder synthesized thereafter and mixing simultaneously of starting materials with boehmite-zirconia gel. Maximum strength with in this study was 251 sintered at 1$600^{\circ}C$ for 2h. Bulk density and strength of the composite with zirconia coated mullite was higher than simultaneous on mixture of starting materials.

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지르코니아 충전이 지르코니아계 용사코팅층의 마모마찰에 미치는 영향 (Effect of Sealing Process on the Tribological Behavior of the Plasma Spray Zirconia Based Coatings)

  • 신종한;임대순;안효석
    • 한국윤활학회:학술대회논문집
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    • 한국윤활학회 1998년도 제28회 추계학술대회
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    • pp.265-271
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    • 1998
  • High temperature wear behavior of plasma sprayed zirconia based coating sealing with zirconia sol were investigated for high temperature wear resistance application. The zirconia powders containing 2.5, 5.0, 7.5, 10.0 mol% of MoS$_2$, $Fe_2O_3$ for plasma spray were made by spray drying method. As-sprayed coating was sealed by zirconia-sol to fill up the pore and crack in coating. wear test were performed at temperature ranges from room temperature to 600$\circ$C. The microstructural changes of before and after sealing process were examined by SEM, XRD and EPMA. After sealing process, the porosity was decreased and micro-hardness was increased. The wear properties of coating after sealing process were improved by sealing of pores and cracks. The behavior of wear amount and coefficient of friction were same tendency to before sealing process.

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Influence of LPPS Spraying Parameters on Deposition Efficiency of Zirconia Powder

  • Shi, Jian-Min;Hu, Zhong-Yin;Huang, Jing-Qi;Ding, Chuan-Xian
    • 한국진공학회지
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    • 제6권S1호
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    • pp.160-165
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    • 1997
  • Yttria stabilized zirconia coating is an attractive material for several engineering applications. In order to produce coatings with consistent and reliable performance it is important to understand the influence of spraying parameters on the coating properties and optimize the spraying parameters. In this paper the low pressure plasma spray(LPPS) deposition of as-received zirconia powder has been investigated using simple one-factor-at-a-time approach. The deposition efficiency was chosen to evaluate the melting characteristics of the as-received zirconia powder. The results obtained indicated that the deposition efficiency of zirconia powder is very sensitive to the spraying parameters such as plasma gas flow rate and ranges from 24% to 57% The microstructure and the phase composition of zirconia coating deposited with the different plasma spraying parameters were also examined by SEM and XRD respectively. The relationship between deposition efficiency and the microstructure of zirconia coating was discussed.

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The effect of alumina and aluminium nitride coating by reactive magnetron sputtering on the resin bond strength to zirconia core

  • Kulunk, Tolga;Kulunk, Safak;Baba, Seniha;Ozturk, Ozgur;Danisman, Sengul;Savas, Soner
    • The Journal of Advanced Prosthodontics
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    • 제5권4호
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    • pp.382-387
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    • 2013
  • PURPOSE. Although several surface treatments have been recently investigated both under in vitro and in vivo conditions, controversy still exists regarding the selection of the most appropriate zirconia surface pre-treatment. The purpose of this study was to evaluate the effect of alumina (Al) and aluminium nitride (AlN) coating on the shear bond strength of adhesive resin cement to zirconia core. MATERIALS AND METHODS. Fifty zirconia core discs were divided into 5 groups; air particle abrasion with 50 ${\mu}m$ aluminum oxide particles ($Al_2O_3$), polishing + Al coating, polishing + AlN coating, air particle abrasion with 50 ${\mu}m$ $Al_2O_3$ + Al coating and air particle abrasion with 50 ${\mu}m$ $Al_2O_3$ + AlN coating. Composite resin discs were cemented to each of specimens. Shear bond strength (MPa) was measured using a universal testing machine. The effects of the surface preparations on each specimen were examined with scanning electron microscope (SEM). Data were statistically analyzed by one-way ANOVA (${\alpha}$=.05). RESULTS. The highest bond strengths were obtained by air abrasion with 50 ${\mu}m$ $Al_2O_3$, the lowest bond strengths were obtained in polishing + Al coating group (P<.05). CONCLUSION. Al and AlN coatings using the reactive magnetron sputtering technique were found to be ineffective to increase the bond strength of adhesive resin cement to zirconia core.

지르코니아 수복물의 접착을 위한 임상 가이드 (Clinical Guide for Adhesion of Zirconia Restoration)

  • 황성욱
    • 대한심미치과학회지
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    • 제23권2호
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    • pp.58-69
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    • 2014
  • In case of esthetic restorative procedure with zirconia restoration, we have to use resin cement because of not only just for retention but also esthetic reason. In such a clinical situation, we have to consider two bonding interfaces, one is tooth surface to resin cement and the other is zirconia surface to resin cement. There is well established bonding protocol between tooth surface to resin cement, but bonding protocol of zirconia surface to resin cement is still controversial. In scientific point of view, there are two mechanism for bonding of zirconia restoration.. One is mechanical retention and the other is chemical adhesion. However, we have three different options for bonding of zirconia restoration in clinical situation; 1) Tribo-chemical coating with silica and silane coupling agent 2) Zirconia primer with phosphate chemistry 3) Self-adhesive resin cement with phosphate chemistry.

$Zr(SO_4)_2$ 수용액을 이용한 SiC 휘스커의 지르코니아 코팅 (Zirconia Coating of SiC Whiskers Using the Aqueous Solutions of Zr(SO4)2)

  • 김덕준;김환
    • 한국세라믹학회지
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    • 제33권12호
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    • pp.1380-1386
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    • 1996
  • The effects of urea addition and reaction conditions were examined in the prepareation of zirconia coated SiC whiskers through surface precipitation taking place during high-temperature aging of Zr(SO4)2 solutions containing the whiskers. More dense zirconia-hydrate was precipitated on the surfaces of the whiskers in the presence of urea. The ratio of the concentration of Zr(SO4)2 to the amount of added whiskers was the most important factor to confine the precipitation of zirconia-hydrate only at the surfaces of the whiskers The from of the coating layers was unchanged after heat-treatment leading to the dehydration and crystallization of the layers.

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지르코니아의 생체적합성과 임플란트로서의 생체활성에 대한 연구: In vivo 실험 문헌 고찰 (A review of biocompatibility of zirconia and bioactivity as a zirconia implant: In vivo experiment)

  • 서다원;김영균;이양진
    • 대한치과보철학회지
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    • 제57권1호
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    • pp.88-94
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    • 2019
  • 심미적 치료에 대한 요구가 늘어나면서 높은 강도와 심미성을 갖는 지르코니아의 요구도 증가하고 있다. 이러한 흐름에 비추어 지르코니아의 생체적 합성을 평가하는 것은 중요한 일이다. 이번 논문에서는 지르코니아의 생체적합성에 대한 in vivo 실험에 대한 문헌 연구를 진행하였다. In vivo 실험에서 연조직, 경조직에 대한 지르코니아의 생체적합성을 확인할 수 있었다. 다양한 실험동물 및 환자에서 진행된 연구의 대다수에서 지르코니아의 높은 생체적합성이 보고되었으며, 신생골 합성 및 골부착의 면에서 티타늄과 유사한 성질을 보였다. 한편, 지르코니아는 임플란트로도 활용할 수 있다. 임플란트로 활용하기 위해 HA (hydroxyapatite)를 처리하여 생체활성을 높이는 다양한 방식이 제안되고 있다. 하지만 기존의 티타늄 임플란트에 HA를 코팅하는 방식은 낮은 결합강도 및 HA의 변성으로 인한 문제점이 있었기 때문에 HA-지르코니아 composite, HA-coated 지르코니아, HA-지르코니아 functionally graded material (FGM) 또는 알루미나 개재 HA-지르코니아 등의 새로운 방식이 연구되고 있다. 이러한 방식들은 보다 높은 결합강도를 지니고 있으며, 높은 생체적합성을 보여주고 있다.

초음속 노즐의 열구조 안전성에 관한 실험적 연구 (The Experimental Study of Thermal Stress at Supersonic Nozzle)

  • 김성진;한혁섭;임재혁;박의용;백기봉
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
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    • pp.497-500
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    • 2011
  • 고체 추진기관의 노즐 소재로 사용하기 위하여 Zirconia로 코팅된 SCM-440과 STS-630 적용 노즐의 열구조 안전성에 관한 시험 평가를 수행하였다. 각 노즐에 플라즈마 스프레이 기법으로 0.15 mm 코팅하였으며, Zirconia 코팅 노즐의 열차폐 효율과 열적 내구성 평가를 수행하였다. 두 소재의 노즐목에서 Zirconia 코팅한 노즐은 코팅하지 않은 노즐 보다 70% 높은 열차폐 효율을 갖는 결과를 나타냈다. SCM-440이 STS-630보다 온도 상승률이 더 높으며, 노즐 확장부에서 더 높은 온도를 가지는 것을 확인하였다. 따라서 플라즈마 기법의 Zirconia 코팅이 초음속 노즐의 열구조 안전성에 유용함을 알 수 있었다.

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졸-겔 세라믹 코팅에 의한 스테인레스강의 내산화 및 내식성 향상에 관한 연구;(I) 지르코니아 졸의 합성 및 박막의 제조 (A Study on the Improvement of Oxidation and Corrosion Resistance of Stainless Steel by Sol-Gel Ceramic Coating; (I) Synthesis of Zirconia Sol and Fabrication of Its Thin Film)

  • 김병호;홍권;신동원
    • 한국세라믹학회지
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    • 제31권9호
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    • pp.1060-1068
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    • 1994
  • Stable zirconia sol was prepared from zirconium butoxide Zr(OC4O9)4 as a precursor and ethylacetoacetate(EAcAc) or diethylene glycol(DEG) as a chelating agent under ambient agent under ambient atmosphere by Sol-Gel process. The sythesized sol was coated on 304 stainless steel substrate by dip coating, thereafter zirconia film could be obtained by heat-treatment at $600^{\circ}C$. The characteristics of coating film were determined by FT-IR, XRD, and ellipsometion peak represented Zr-O-Zr bonding of tetragonal phase was shown at 470cm-1. Crystallization of zirconia gel and film from amorphous state to tetragonal phase started at 40$0^{\circ}C$, and then transformed into monoclinic phase around $700^{\circ}C$. Zirconia film coated on 304 stainless steel substrate showed relatively low porosity of 16% when it was coated with 0.4M zirconia sol and thereafter heat-treated at 80$0^{\circ}C$ and the film was densified continuously up to 90$0^{\circ}C$. The zirconia film of 10 nm thick acted as a protective layer against oxidation up to $700^{\circ}C$.

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