• Title/Summary/Keyword: Zinc Pot

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On the use of an acoustic sensor for measuring the level of a zinc pot (용융아연욕 탕면 높이 측정을 위한 초음파 센서의 사용에 관하여)

  • 박상덕;임태균;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.836-839
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    • 1996
  • Throughout CGL (Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, a robot system is developed to automatically collect and remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special robot tools. For the first time the level of zinc pot must be measured and fed back to the robot controller to avoid submersion of the robot hand into the hot zinc pot. In this paper, acoustic distance sensor is tested as a candidate for the pot level sensor in the view point of hot environment. Some considerations on the use of the acoustic distance sensor will be denoted.

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Development of a robot system for removing top dross on a zinc pot (용융아연욕 부유물 제거용 로봇시스템 개발)

  • 임태균;박상덕;이옥산
    • 제어로봇시스템학회:학술대회논문집
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    • 1996.10b
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    • pp.1488-1491
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    • 1996
  • Throughout CGL(Continuous Galvanizing Line) in steel works, zinc-coated steel sheets are produced which are used where long-running corrosion resistivity is required. During the galvanizing process, top dross is created and floated on the zinc pot. Because the dross leaves ill patterns on the coated sheets, it is removed manually with shovel-like tools in about twenty minutes. Because, however, the working environment is very noisy, hot and harmful to human workers, a robot system is developed and implemented on a real plant to automatically remove the top dross. It consists of a robot and its carriage system, a pot level sensor, a system controller, and special tools to collect, pick up, and put the top dross into a dross waste basket. A system software is developed to monitor the system status. A series of tests were performed to verify the robot motion and adaptation to working conditions, and proved successful work.

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A study on particles flow through gas injection in pot (가스분사를 통한 Pot내에서의 입자 거동연구)

  • Kim Sungsu;Baek Jehyun;Choi Minsuk
    • 한국전산유체공학회:학술대회논문집
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    • 2002.10a
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    • pp.144-149
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    • 2002
  • This paper presents the result of numerical simulation of particles trace following melted zinc movement with nitrogen gas injection. The code of the computational fluid dynamics for numerical analysis was performed using FLUENT related to CFD. As application model, there was applied Eulerian multiphase model for simulation of melted zinc movement at first and then was used stochastic tracking technique for particles trace secondarily. Numerical simulation results are shown that particles move to the same direction as the movement of melted zinc.

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A Study on the Efficiency of Zinc Fertilizers Using Zn-65 (Zn-65를 이용(利用)한 아연비료(亞鉛肥料)의 유효도(有效度)에 관(關)한 연구(硏究))

  • U., Zang-Kual
    • Applied Biological Chemistry
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    • v.20 no.2
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    • pp.255-261
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    • 1977
  • Using tracer technique of Zn-65, a pot experiment has been carried out in order to evaluate the efficiency of zinc fertilization on two paddy soils; an acidic from Kimpo and an alkaline from Yeongweol. The sources of zinc were zinc sulfate, zinc carbonate, zinc chloride and zinc oxide. Two rates of zinc were applied to the soils and control treatment was also included for this study. The methods of zinc application were uniform mixing throughout the soil, applying to the soil surface and irrigation water, and root dipping with zinc oxide at transplanting. In general, Yeongweol soil had higher efficiency of zinc fertilizers than Kimpo soil. The results showed that zinc fertilizer application should be required to improve the rice growing conditions in Yeongweol soil especially at early stage of growth after transplanting. As to the application method of zinc fertilizers, mixing treatment appeared to be most superior to any other methods in both soils. In addition, it is found that root dipping in the zinc oxide suspension would be a rather effective method of zinc application. In aspect of fertilizer efficiency there was no superiority or inferiority among the zinc sources used in this experiment.

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Minimizing Zinc Consumption In Hot-Dip Galvanizing Lines

  • Bright, Mark;Ellis, Suzanne
    • Corrosion Science and Technology
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    • v.10 no.2
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    • pp.43-46
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    • 2011
  • Zinc consumption in a continuous galvanizing line is one of the highest operating cost items in the facility and minimizing zinc waste is a key economic objective for any operation. One of the primary sources of excessive loss of zinc is through the formation of top dross and skimmings in the coating pot. It has been reported that the top skimmings, manually removed from the bath, typically consist of more than 80% metallic zinc with the remainder being entrained dross particles ($Fe_2Al_5$) along with some oxides. Depending on the drossing practices and bath management, the composition of the removed top skimmings may contain up to 2 wt% aluminum and 1 wt% iron. On-going research efforts have been aimed at in-house recovery of the metallic zinc from the discarded top skimmings prior to selling to zinc recycling brokers. However, attempting to recover the zinc entrapped in the skimmings is difficult due to the complex nature of the intermetallic dross particles and the quality and volume of the recycled zinc is highly susceptible to fluctuations in processing parameters. As such, an efficient method to extract metallic zinc from top skimmings has been optimized through the use of a specialized thermo-mechanical process enabling a continuous galvanizing facility to conserve zinc usage on-site. Also, through this work, it has been identified that filtration of discrete dross particles has been proven effective at maintaining the cleanliness of the zinc. Future efforts may progress towards expanded utilization of filters in continuous galvanizing.

A study on Zn corrosion resistance of WC spray coating sealed with carbon nanotube suspensions (탄소 나노튜브 혼합액으로 봉공처리된 텅스텐 카바이드 용사층의 아연 내부식성에 대한 연구)

  • Kim, Bong-Hun;Lee, Bo-Young
    • Journal of Welding and Joining
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    • v.33 no.1
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    • pp.49-53
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    • 2015
  • An experimental study was conducted to investigate the effect of carbon nanotubes on the zinc corrosion resistance of sealing layer formed on the Tungsten Carbide spray coating. Using the nanotubes, a sealing agent in the form of solid-liquid suspensions was made and applied to the surface of spray coating. A series of experiments, consisted of three stages such as preparation of test piece, molten-pot immersion test, and evaluation of micro structure, were undertaken to demonstrate complicated interaction existing between zinc ions and sealing layer containing the nanotubes. Experimental results showed newly developed sealing layer were less susceptible to corrosion and thus coated layer was well protected even in the case of 10 days exposure. Comparison of the micro structure after molten pot test also indicated that carbon nanotubes still remained in the matrix and organized more reliable frame work constituted with boron nitride and chromium compound. It was revealed that carbon nanotubes in the sealing layer played positive role to enhance zinc corrosion resistance in the perspective of both fibrous structure and inherent chemical stability.

금속용탕면 높이 측정을 위한 거리센서의 특성

  • 이왕하;임태균;박상덕
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1994.10a
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    • pp.590-596
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    • 1994
  • In a CGL(Continuous Galvanizing Line) in steel making plants, zinc-coated steel sheets are produced. These sheets are used where long running corrosion resistivity is required. During the coating process top dross is produced, being harmful to the quality of the coating. To collect and remove this top dross, an automation system is developed consisting of a robot and its carriage system, a pot level sensor, a system controller, and specialtools. Forthe first, the level of the pot must be measured and fed back to the robot controller to avoid submersion of the robot hand in the hot pot. In this paper,acoustic and laser distance sensors are tested for the appropriate pot lvel sensor, especially the former in the view point of hot environment.

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Effects of Fertilizer and Sewage Sludge Treatments on Germination and Growth of Woody Plants in Metal Mine Tailings

  • Lee, Sul-Ki;Cho, Do-Soon
    • The Korean Journal of Ecology
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    • v.23 no.6
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    • pp.445-452
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    • 2000
  • The effects of sludge and fertilizer application on germination and seedling growth of woody plants on heavy metal mine tailings were evaluated by greenhouse experiment. Two different mine tailings (Lead-zinc mine tailings from Kwangmyong, Kyonggi-do and tungsten mine tailings from Sangdong. Kangwon-do). four fertilizer treatments (N +P +K: 20, 40, 60, and 80 kg/m$^3$), and four sewage sludge treatments (5.5, 11, 22.5, and 45 Mg/m$^3$) were used in the experiment. Tested plants were Pinus densiflora, Larix leptolepis, Amorpha fruticosa, and Alnus hirsuta. There were three replicates for each treatment. In addition, vermiculite was used instead of mine tailings to determine the effect of physical amendments. Fifty seeds of a species were sown in a pot (upper diameter 13.5 cm, depth 10 cm) and seedling emergence were recorded daily for 30 days. The highest germination rate was 53% for all treatments. Germination rate of Larix leptolepis was lowest among the four species studied. One month later after seeding, seedlings were thinned and only 5 seedling were left in each pot, and fertilizer and sewage sludge were applied once again. Growth of seedlings were determined for 10 weeks since then. Most plants grew very poorly or died within 5 weeks on lead/zinc mine tailings from Kwangmyong. The analysis of heavy metal contents by the total dissolution method showed that heavy metals generally increased in the order of tungsten mine tailings from Sangdong < sewage sludge from Puchon < lead/zinc mine tailings from Kwangmyong. Growth of woody plants was improved significantly by the fertilizer treatments on tungsten mine tailings. In contrast. survival and growth of woody plants were not affected significantly by the sewage sludge treatment on both tailings. This study shows that fertilizer applied to established seeded stands may provide some benefits in terms of increased ground cover in the field. It is suggested that reclamation should be proceeded by the study of the physico-chemical and biological characteristics of mine tailings.

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Preparation of superparamagnetic ZnFe2O4 submicrospheres via a solvothermal method

  • Ma, Jie;Chen, Bingjie;Chen, Bingkun;Zhang, Shuping
    • Advances in nano research
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    • v.5 no.2
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    • pp.171-178
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    • 2017
  • Superparamagnetic Zinc ferrite submicropheres are firstly synthesized via a one-pot solvothermal approach at $200-215^{\circ}C$ for 4-8 hours. $ZnCl_2$, $FeCl_3$ and NaAc are used as precursors with ethylene glycol solvent. The X-ray diffraction (XRD) data indicate that $ZnFe_2O_4$ nanoparticles with the grain size around $15{\pm}3nm$ can be successfully synthesized via the one-pot method. The scanning/transmission electronic microscope (SEM/TEM) images further show the samples are submicrospheres self-assembled by nanoparticles with size about 375-500 nm changed with reaction conditions. Room-temperature vibration magnetic strength measurements (VMS) demonstrates the as-obtained $ZnFe_2O_4$ submicrospheres show prefect superparamagnetism, whose coercivity force and remanence are practically nil. The reaction temperature and time influence on the crystallinity, diameter, saturated magnetic intensity and morphology of the particles.