• Title/Summary/Keyword: ZVS Full Bridge Converter

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A Novel type of High-Frequency Transformer Linked Soft-Switching PWM DC-DC Power Converter for Large Current Applications

  • Morimoto Keiki;Ahmed Nabil A.;Lee Hyun-Woo;Nakaoka Mutsuo
    • Journal of Electrical Engineering and Technology
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    • v.1 no.2
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    • pp.216-225
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    • 2006
  • This paper presents a new circuit topology of DC busline switch and snubbing capacitor-assisted full-bridge soft-switching PWM inverter type DC-DC power converter with a high frequency link for low voltage large current applications as DC feeding systems, telecommunication power plants, automotive DC bus converters, plasma generator, electro plating plants, fuel cell interfaced power conditioner and arc welding power supplies. The proposed power converter circuit is based upon a voltage source-fed H type full-bridge high frequency PWM inverter with a high frequency transformer link. The conventional type high frequency inverter circuit is modified by adding a single power semiconductor switching device in series with DC rail and snubbing lossless capacitor in parallel with the inverter bridge legs. All the active power switches in the full-bridge inverter arms and DC busline can achieve ZVS/ZVT turn-off and ZCS turn-on commutation operation. Therefore, the total switching losses at turn-off and turn-on switching transitions of these power semiconductor devices can be reduced even in the high switching frequency bands ranging from 20 kHz to 100 kHz. The switching frequency of this DC-DC power converter using IGBT power modules is selected to be 60 kHz. It is proved experimentally by the power loss analysis that the more the switching frequency increases, the more the proposed DC-DC converter can achieve high performance, lighter in weight, lower power losses and miniaturization in size as compared to the conventional hard switching one. The principle of operation, operation modes, practical and inherent effectiveness of this novel DC-DC power converter topology is proved for a low voltage and large current DC-DC power supplies of arc welder applications in industry.

A Contact-less Power Supply using LLC resonant converter for Photovoltaic Power Generation System (태양광 발전 시스템을 위한 LLC 직렬공진컨버터 적용 무접점 전원장치)

  • Lee, H.K.;Lee, G.S.;Kang, S.I.;Kong, Y.S.;Kim, E.S.;Kim, Y.H.
    • Proceedings of the KIEE Conference
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    • 2006.04b
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    • pp.347-350
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    • 2006
  • The high efficiency full-bridge LLC resonant converter using a contact-less transformer is proposed for the photovoltaic power generation system. For the series resonance with a series capacitor, the LLC resonant converter utilizes the leakage inductance and magnetizing inductance of a contact-less transformer. Unlike the conventional series resonant converter operated to the continuous resonant current at above resonance frequency, the proposed converter operates to the discontinuous resonant current at the narrow frequency control range below resonance frequency. Due to the discontinuous mode resonant current, the proposed converter can be achieved the zero voltage switching (ZVS) in the primary switches and the zero current switching (ZCS) in the secondary rectification diodes without any auxiliary circuit. In this paper, the experimental results of the proposed full-bridge LLC resonant converter using a contact-less transfonner are verified on the simulation based on the theoretical analysis and the 150W experimental prototype.

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High Efficiency Design Considerations for the Self-Driven Synchronous Rectified Phase-Shifted Full-Bridge Converters of Server Power Systems

  • Cetin, Sevilay
    • Journal of Power Electronics
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    • v.15 no.3
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    • pp.634-643
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    • 2015
  • This paper presents a high frequency design approach for improving efficiency over a wide load range in the self-driven phase-shifted full-bridge converters for server power systems. In the proposed approach, a detailed ZVS analysis of the lagging leg switches in both the continuous conduction mode (CCM) and the discontinuous conduction mode (DCM) is presented. The optimum dead time and the determination of the appropriate operation mode are given for high efficiency according to the load conditions. Finally, the optimum operation conditions are defined to achieve a high-efficiency. A laboratory prototype operating at 80 kHz, rated 1 kW (12 V-83.3 A), is built to verify proposed theoretical analysis and evaluations. The experimental results show that the maximum efficiency is achieved as 95% and 83.5% at full load and 5% load conditions, respectively.

A ZVS Resonant Converter with Balanced Flying Capacitors

  • Lin, Bor-Ren;Chen, Zih-Yong
    • Journal of Power Electronics
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    • v.15 no.5
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    • pp.1190-1199
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    • 2015
  • This paper presents a new resonant converter to achieve the soft switching of power devices. Two full-bridge converters are connected in series to clamp the voltage stress of power switches at Vin/2. Thus, power MOSFETs with a 500V voltage rating can be used for 800V input voltage applications. Two flying capacitors are connected on the AC side of the two full-bridge converters to automatically balance the two split input capacitor voltages in every switching cycle. Two resonant tanks are used in the proposed converter to share the load current and to reduce the current stress of the passive and active components. If the switching frequency is less than the series resonant frequency of the resonant tanks, the power MOSFETs can be turned on under zero voltage switching, and the rectifier diodes can be turned off under zero current switching. The switching losses on the power MOSFETs are reduced and the reverse recovery loss is improved. Experiments with a 1.5kW prototype are provided to demonstrate the performance of the proposed converter.

Design of Power Supply for Green PC using Low Voltage High Current LLC Resonant Converter (저전압 대전류 LLC 공진형 컨버터를 이용한 그린 PC용 전원공급장치 설계)

  • Yoo, Young-Do;Kim, In-Dong;Nho, Eui-Cheol;Ryu, Myung-Hyo;Baek, Ju-Won
    • The Transactions of the Korean Institute of Power Electronics
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    • v.19 no.3
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    • pp.211-219
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    • 2014
  • This paper proposes a low voltage high current LLC resonant converter for Green PC. Green PC is composed of a lot of blade PCs, and it is a centralized system to manage them in computer center. Green PC should require that its power supplies have several characteristics such as low output voltage, high output current, and high power conversion efficiency. Conventional PSFB (Phase Shift Full Bridge) converter is usually used as DC/DC converter for computer power supply because it has high power conversion efficiency thanks to ZVS (Zero Voltage Switching) operation under middle and high load conditions. However, this converter has some problems such as large switching noise and limitation of ZVS operation under light load condition. In order to improve the performance of power supply for Green PC, a new power supply using popular high efficiency LLC resonant converter for low voltage and high current application is proposed in this paper. The proposed power supply has ZVS capability over the entire load range, thus resulting in good efficiency and high switching frequency. Experimental results verify the performance of the proposed power supply for Green PC using 2[kW] (19[V], 105[A]) rated prototype converter.

Development of DC-DC Converter for Arc Welding Machines using A Novel Half Bridge Soft Switching PWM Inverter (새로운 하프 브리지 소프트 스위칭 PWM 인버터를 이용한 용접기용 DC-DC 컨버터의 개발)

  • Kwon, Soon-Kurl;Mun, Sang-Pil
    • Journal of the Institute of Electronics Engineers of Korea SC
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    • v.45 no.4
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    • pp.60-67
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    • 2008
  • This paper presents a new full-bridge soft switching PWM DC-DC converter circuit topology that adding two switcher, two lossless snubber quasi-resonance capacity, two diode to power source for general welding machine. This half bridge soft switching Is low voltage hight current output that first coil current is smaller than second coil current in high frequency transformer can be obtained with decreasing path loss in conventional DC bus line switcher. As it operate ZCS/ZVS in full range, high frequency, high efficiency and high output are implemented at low voltage and high DC current switching power supplies. All of this items are got from simulation and the result of experiment. If make up for the weak points of this proposed circuit, it will be used more easily for next generation TIG, MIG and MAG type of arc-welding machine.

New Uninterruptible Power Supply Using the Converter which is Secondary Auxiliary Soft Switching High Frequency Insulating PWM AC/DC (2차측 보조 소프트 스위칭 고주파 절연형 PWM AC/DC 컨버터를 이용한 새로운 무정전전원장치)

  • Suh, Ki-Young;Mun, Sang-Pil;Kim, Ju-Yong;Lee, Hyun-Woo
    • Journal of the Korean Institute of Illuminating and Electrical Installation Engineers
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    • v.19 no.6
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    • pp.16-21
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    • 2005
  • In paper, propose new partial resonance ZCS PWM controlled High frequency insulating Full-bridge DC/DC converter not using exciting current of high frequency transformer. It is compared with the existing principles in characteristics. It also realizes a widely stabilized ZVS operating using new ON-OFF control method at synchronized power rectification MOSFET of high frequency insulating transformer secondary. Besides, it is brought over 97[%] measurement efficiency by proposed DC-DC converts. It is proved effectiveness of new methods using DC UPS PWM rectifier as switching power supply.

Isolated Bi-directional DC/DC Converter Using Quasi-Resonant (준공진 방식을 적용한 절연형 양방향 컨버터)

  • oh, Min Seuk;Noh, Yong Su;Ryu, Moo Young;Kim, Jun Gu;Won, Chung Yuen
    • Proceedings of the KIPE Conference
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    • 2013.11a
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    • pp.101-102
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    • 2013
  • 본 논문은 dual half bridge converter와 full-bridge converter가 결합된 절연형 양방향 컨버터를 제안하였다. 기존의 전류원 컨버터는 스위치가 턴-오프 시 전압 스파이크 문제가 발생한다. 이와 같은 문제를 해결하기 위해 절연형 양방향 컨버터에 공진 커패시터와 공진 인덕터를 추가하였다. 추가된 공진 소자들에 의해 준공진이 발생하고 이를 이용하여 스위치의 zero voltage switching (ZVS)조건을 충족시킬 수 있다. 그 결과 제안된 컨버터의 모든 스위치는 소프트 스위칭을 달성하고 전압 스파이크 문제를 해결 할 수 있다. 이를 이론적인 분석과 시뮬레이션을 통해 검증하였다.

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A Novel Battery Charge/Discharge System with Zero Voltage Discharge Function (영전압 방전 기능을 갖는 새로운 배터리 충방전시스템)

  • Nguyen, Quang Manh;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2013.07a
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    • pp.169-170
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    • 2013
  • One important test for formation and grading of the lithium-ion battery is to confirm the performance of the battery while discharging battery down to zero volts. In this paper, a novel charge/discharge converter with zero-voltage discharge function is proposed. The proposed converter is able to discharge the battery until the voltage reaches to zero volts. The phase-shifted full bridge method is used to charge the battery and the current-fed push-pull method with bidirectional switches is used for the discharge. The ZVS turn-on is achieved in the charge operation and the ZVS turn-off in the discharge operation. The performance of the system is verified by the experiments using lithium-ion batteries.

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Zero Voltage Transition Full Bridge Boost Converter for Single Stage Power Factor Correction (Single Stage 역률보상을 위한 ZVT 풀 브릿지 부스트 컨버터)

  • Song, D.I.;Kwon, S.K.;Cho, J.G.;Back, J,W.;Kim, W.H.;Kim, J.S.;Rim, G.H.
    • Proceedings of the KIEE Conference
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    • 1996.07a
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    • pp.351-354
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    • 1996
  • A zero-voltage-transition(ZVT) full bridge (FB) boost converter for single stage power factor correction (PFC) in distributed power system is proposed. A simple auxiliary circuit provides zero-voltage-switching(ZVS) condition to all semiconductor devices without imposing additional voltage and current stresses and loss of PWM capability. The proposed boost converter provides both input power factor correction and direct conversion from $110{\sim}220VAC$ line to 300VDC bus with single power stage. Operational principle, analysis of the proposed converter are described and verified by computer simulation and experimental results from a 1.5 kW, 80 kHz laboratory prototype.

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