• Design & Manufacturing
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• v.18 no.3
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• pp.15-21
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• 2024

This study investigates the causes of wrinkle defects in PA12-insulated busbars used in electric vehicles and proposes an improvement method to address these issues. Busbars, essential components for efficient current transmission in electric vehicle battery modules, require complex three-dimensional bending to optimize internal layouts. For this study, oxygen-free copper busbars with a 0.8 mm PA12 insulation coating were subjected to three types of bending tests: flat bending, edge bending, and torsional bending. Experimental results showed that wrinkle defects only occurred during edge bending, while flat and torsional bending modes exhibited no significant issues. Cross-sectional analysis revealed that the PA12 insulation layer's thickness was uneven, with thinner sections on flat areas and thicker accumulation at the comers. This uneven distribution led to poor adhesion between the insulation and copper layers, resulting in the formation of wrinkles, particularly in areas with air gaps ranging from 75 to 250 ㎛. To further analyze the issue, finite element analysis (FEA) of the bending process was performed under adhesive and non-adhesive conditions. The results confirmed that wrinkles formed when the adhesion between the copper and PA12 coating was insufficient. Improved adhesion conditions, achieved through a heat treatment process at 120℃ for 2 hours, significantly reduced the occurrence of wrinkles during edge bending. This study demonstrates that optimizing the adhesion between the insulation coating and the copper busbar, through controlled heat treatment, can prevent wrinkle defects. The findings provide a pathway for enhancing the durability and performance of insulated busbars in electric vehicle applications.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.12 no.1
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• pp.7-14
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• 2011

Soft copper tube is one of the popular materials which are used for shipbuilding, automobiles, and freezing and HVAC equipment. However, these materials have problems that they cause occasionally outside wrinkle, spring back, wall thinning phenomena. In this study, to avoid these phenomena, was manufactured a mild materials devoted bending machine, which selected a bending method where the mandrel presses the pipe along with the sliding guide rail during bending process. During the course of confirming this performance, it was found that as the diameter of copper tube used for materials became smaller, the spring back phenomenon increased. And as the bending angle became larger, it became larger. In addition, we could manufacture mold products which scarcely generated wrinkle when bending copper tubes.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.39 no.4
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• pp.21-28
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• 2007

A simple method of on-line stiffness measurement using the wrinkling behavior of paper web between two rollers was presented. The theory and the equation were presented, and lab and mill tests were executed. We called the stiffness measured by Taber tester as 'Taber stiffness', and by tension wrinkling measurement as 'wrinkle stiffness', respectively. Lab experimental results showed Taber and wrinkle stiffness are almost equivalent. In the mill experiment, we could measure the stiffness in the wet state and in the dry state. The dry wrinkle stiffness was close to the taber stiffness, but the wet wrinkle stiffness was much lower than the corresponding taber stiffness.

• Journal of Korea Technical Association of The Pulp and Paper Industry
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• v.38 no.1 s.113
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• pp.21-26
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• 2006

A simple method of on-line stiffness measurement using the wrinkling behavior of paper web between rollers was developed. The theory and calculating equation were presented, and the theoretical maximum error associated with the equation was also presented. We called the stiffness measured by Taber tester as 'Taber stiffness', and by wrinkling behavior as 'wrinkle stiffness', respectively, for comparison. By using this method, on-line complete control of paper stiffness will be possible in near future. Special care about shear wrinkle and paper dimensional effects were addressed.

• Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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• 2007.04a
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• pp.235-250
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• 2007

A simple method of on-line stiffness measurement using the wrinkling behavior of paper web between rollers was presented. The theory and calculating equation were presented, and lab experiment was executed. We called the stiffness measured by Taber tester as 'Taber stiffness', and by tension wrinkling measurement as 'wrinkle stiffness', respectively, for comparison. Lab experimental results showed Taber and wrinkle stiffness are almost equivalent. We expect this method will work porperly for the on-line measurement of paper stiffness in near future.

• Journal of Advanced Marine Engineering and Technology
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• v.37 no.1
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• pp.66-71
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• 2013

Soft bending pipe is widely used for freezing equipment and shipbuilding. These pipe have some problems that they cause occasionally outside wrinkle, crack, wall thinning phenomena. However, vending machines which have been made to solve the problems completely, are not yet. In this study, to settle these problems, we proved the effectiveness of the self-made mandrel by results of simulation as the basic for the development of precision high-quality vending machine ; presents the solution method of the wall thinning phenomena by analyzing circular deformation and damage of bending pipe.

• Conservation Science in Museum
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• v.25
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• pp.27-34
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• 2021

A Goryeo-era mother-of-pearl-inlaid incense box in the collection of the National Museum of Korea, a major example of Goryeo dynasty cultural heritage, presents a comprehensive view of the production techniques and aesthetic expressions of its time. This study investigated the type of wood and the techniques used to make the framework of the box, knowledge that was necessary for its restoration. It also examined anatomical characteristics of the shell providing the mother-of-pearl. The incense box was found to be made of cedar, which suggests that there was trade in cedar with Japan. A band was attached to the lower portion of the lid by applying what the author describes as a "wrinkle-bending" technique at the corners. Wooden pegs were used to combine the top and side panels, probably for more efficient use of the thin wooden boards. The investigation of the anatomical features of the mother-of-pearl inlay identified a laminated structure of thin plates. These features are observed in certain shellfish, and further study would be required to accurately identify the type of shell.

• Transactions of Materials Processing
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• v.9 no.6
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• pp.574-581
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• 2000

A vertically-walled auto-body part is one of the most difficult stamping parts because of angle change, wall curl, and twisting of the blank after springback as well as fracture and wrinkle. In this study, computational simulations of the vertically-walled auto-body part are carried out focusing on angle change, wall curl, and twisting after springback. Binderwrap blank shape is used in forming analysis for precise initial contacts between punch and blank. An adaptive mesh method is used in springback analysis for precise calculation of bending moments. In springback analysis, the differences of 2 and 3 dimensional analysis are compared and the effects of blank holdig force and friction coefficient are evaluated. In order to verify the validity of simulation results, they are compared with measured ones. The predicted thickness distribution and formed shape are agreed well with those of the measurement. The Predicted springback amount is less than that of the measurement.

• Textile Coloration and Finishing
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• v.16 no.3
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• pp.22-30
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• 2004

The polyester fabrics were treated with the chitosan with various solubility in optimized treatment condition. The treatment method was discussed to be a high functional finishing for the polyester fabric to obtain the high moisture absorption and anti-microorganism property by evaluating the effect of the chitosan purification method on the yield and anti-microorganism property of the chitosan. On the other hand, soluble polyurethane was added to the chitosan treatment solution and/or plasma pretreatment was done. The addition of soluble polyurethane give a high add-on ratio as well as a linen like effect of treated polyester fabric. The results were as follows: 1. In the treatment of polyester fabric by the chitosan solution, a soluble PU resin and low temperature plasma treatment were done to obtain high binding force between the fabrics and the chitosan. The add-on rate and the moisture absorption ratio of the fabrics treated with the chitosan-PU after treated with the plasma slightly increased more than those of the fabrics treated with the chitosan only. 2. Anti-static property of the fabrics treated with the chitosan decreased rapidly with increasing of the chitosan concentration. The washing fastness of the fabrics treated with the chitosan-PU after treated with the plasma was better than those of the fabrics treated with chitosan only. The wrinkle resistance of the treated fabrics decreased constantly with the concentration of the chitosan. The bending rigidity of the treated fabrics increased greatly. On the treatment of polyester fabric under optimum condition, the microorganism reduction rate kept above 90％ after 10times launderings. 3. As the polyester fabrics which has flat yam was used as a weft yams were treated with the chitosan-PU as give a functional finishing effects such as durability, moisture absorption, anti-static and anti- microorganism property. Treated polyester fabric showed a good functional finishing effect and a linen like property.