• Title/Summary/Keyword: Woven composite

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Structural Characteristics of a Hybrid Composite Carbody of Korean Tilting Train by Weight Load (한국형 틸팅열차용 복합재 차체의 하중적재에 따른 구조적 특성고찰)

  • Kim Jung-Seok;Jeong Jong Cheol;Han Jeong-Woo;Lee Sang-Jin;Kim Seung-Cheol;Seo Sung-Il
    • Journal of the Korean Society for Railway
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    • v.9 no.3 s.34
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    • pp.251-256
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    • 2006
  • This paper explains manufacturing process, analysis and experimental studies on a hybrid composite carbody of Korean tilting train. The composite carbody with length of 23m was manufactured as a sandwich structure composed of a aluminium honeycomb core and woven fabric carbon/epoxy faces. In order to evaluate deformational behavior of the composite carbody, the static load test under vertical load has been conducted. From the test, the vertical deflection an겨 cross sectional deformation of the carbody were analysed and measured. The maximum deflection along the side sill was 9.25mm in the experiment and 8.28mm in the analysis. The maximum cross sectional deformation was measured 5.42mm at carbody center in lateral direction and 4.06mm at roof center in vertical direction.

Structural Characterization of Repaired Sandwich Composite Laminates (샌드위치 복합재의 보수 후 특성평가)

  • Kim, Jung-Seok;Lee, Jae-Hun;Chung, Seong-Kyun;Kim, Seung-Chul;Seo, Sung-Il
    • Proceedings of the KSR Conference
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    • 2007.05a
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    • pp.132-137
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    • 2007
  • This paper explains compressive behaviors of sandwich composite laminates with adhesively bonded patches. The sandwich composite laminate is used for a train carbody structure and is of an aluminum honeycomb core and CF1263 woven fabric carbon/epoxy faces. The sandwich composite laminates were damaged by low velocity impact. The damaged sandwich composite laminate was repaired using scarf repair method. Then, the strength restoration of it was assessed by compressive test. From the test, it could be known that the compressive strength was restored up to 91% of undamaged one.

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Effect of fiber content on flexural properties of fishnet/GFRP hybrid composites

  • Raj, F. Michael;Nagarajan, V.A.;Elsi, S. Sahaya;Jayaram, R.S.
    • Steel and Composite Structures
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    • v.22 no.1
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    • pp.13-24
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    • 2016
  • In the present paper, glass fibers are substituted partially with monofilament fishnet and polyester matrix for making the composites. The composite specimens were prepared in accordance with ASTM for analyzing the flexural strength and dynamic mechanical properties. Furthermore, machinability revealed the interaction of glass fiber and partial substituted monofilament fishnet fiber with the matrix. Fiber pullouts on the fractured specimen during the physical testing of the composites are also investigated by COSLAB microscope. The results reveal that the fishnet based composites have appreciably higher flexural properties. Furthermore, the glass fiber, woven roving and fishnet composite has more storage modulus and significant mechanical damping. The composite specimens were fabricated by hand lay-up method. Hence, these composites are the possible applications to develop the value added products. The results of this study are presented.

Dynamic Crush Energy Absorption Characteristics of the Laminated Composite Box Tubes (섬유강화 복합재료 Box Tube의 동적 충격에너지 흡수거동)

  • Kang, S.C.;Jun, W.J.
    • Transactions of the Korean Society of Automotive Engineers
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    • v.1 no.3
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    • pp.118-126
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    • 1993
  • Static and dynamic crushing behaviors of composite box tube show the difference with those of metal tube. This paper investigates the characteristics of static and dynamic crushing test which were conducted to characterize the energy absorption and collapse mode of composite box tubes. Sixteen kinds of tube specimens were fabricated from[0/90] woven Glass/Epoxy fabric and autoclave cured. Axial crushing tests were performed using Instron and Dynatup Impact Tester. It is shown that collapse mode and energy absorption capacity can vary according to the aspect ratio, length, loading rate, lay-up direction of fabric, and trigger geometry of the composite box tube.

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The Extraction of Co-PET from Non-Woven Fabrics of Nylon/Co-PET Sea-island Type Composite Microfiber

  • Park, Myung-Soo;Yoon, Jong-Ho;Cho, Dae-Hyun
    • Fashion & Textile Research Journal
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    • v.3 no.5
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    • pp.466-472
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    • 2001
  • To find a suitable condition in this process examined, we investigated the main control factors, such as, the NaOH concentrations, such as, the NaOH concentrations, the heat treating times, and the heating temperatures. The resulting mechanical properties of the fabrics also studied. The samples used were Nylon/Co-PET sea-island type composite microfiber (Co-PET content: 35%) non-woven fabric. The conclusions obtained were as follows. 1. For the complete extraction of Co-PET from the sample non-woven fabric in the dry hot air process, $160^{\circ}C$ of air temperature, 15 min. of treatment time, and around 30% of NaOH concentration were required. On the other hand, in the wet hot air process, $140^{\circ}C$ of air temperature, 3.5 min. of treatment time, and around 30% of NaOH concentration were required. 2. The mechanical properties of the continuous processed samples showed that the WT, B, and WC increased with increasing the weight reduction ratio. However, the G, decreased with increasing the weight loss ratio. Note that, particularly in B, it increased drastically when the weight deduction ratios exceeded 30%. 3. As increasing the wet hot air temperature from 130 to $140^{\circ}C$, B appeared to increase, however, WT, G, and WC appeared to decrease. 4. The best condition found in this continuous process to extract Co-PET is the wet hot air temperature of 140, NaOH concentration of 28% or above, and the treatment time 2-4 min.

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Evaluation on the Basic Properties of Polyurethane Composite Sheet Reinforced with Non-Woven Fabric (면섬유가 보강된 폴리우레탄계 복합시트의 기초 물성 평가)

  • Kim, Ji-Hyun;Do, Seung-Bae;Park, Jeong-Won;Nam, Gee-Yoong;Chung, Chul-Woo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2017.05a
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    • pp.238-239
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    • 2017
  • Waterproofing is a very important process in terms of durability of buildings. The materials used for waterproofing work to protect the concrete structure from external deterioration factors. In particular, the waterproofing materials applied to the exterior of the concrete structure have various problems due to changes in the external environment and variables in the construction process. The waterproof layer is repeatedly dried and shrunk according to changes in the external moisture environment, and the surface may be deteriorated due to exposure to long-term sunlight. In the case of the roof waterproofing in the structure, the waterproof layer which does not have a sufficient curing period shows much swelling and floating phenomenon. These defects, such as swelling and lifting, account for most of the defects that occur in the waterproof layer of the concrete slabs. Generally, it is difficult to expect the same level of performance as the initial state even if the waterproofing work is repaired when a defect occurs. Therefore, it is possible to reduce the defects of the waterproof layer such as swelling and lifting by forming a waterproof layer which can be integrated with the concrete surface by using a polyurethane type waterproofing material having a relatively low defective ratio compared to other waterproofing materials. So in this study, the basic properties of polyurethane waterproof sheet reinforced with non-woven fabric are investigated in order to understand field applicability.

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Influence of Silane Coupling Agents on the Interlaminar and Thermal Properties of Woven Glass Fabric/Nylon 6 Composites

  • Donghwan Cho;Yun, Suk-Hyang;Kim, Junkyung;Soonho Lim;Park, Min;Lee, Sang-Soo;Lee, Geon--Woong
    • Macromolecular Research
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    • v.12 no.1
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    • pp.119-126
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    • 2004
  • In this study, the influence of silane coupling agents, featuring different organo-functional groups on the interlaminar and thermal properties of woven glass fabric-reinforced nylon 6 composites, has been by means of short-beam shear tests, dynamic mechanical analysis, scanning electron microscopy, and thermogravimetric analysis. The results indicate that the fiber-matrix interfacial characteristics obtained using the different analytical methods agree well with each other. The interlaminar shear strengths (ILSS) of glass fabric/nylon 6 composites sized with various silane coupling agents are significantly improved in comparison with that of the composite sized commercially. ILSS of the composites increases in the order: Z-6076 with chloropropyl groups in the silanes > Z-6030 with methacrylate groups> Z-6020 with diamine groups; this trend is similar to that of results found in an earlier study of interfacial shear strength. The dynamic mechanical properties, the fracture surface observations, and the thermal stability also support the interfacial results. The improvement of the interfacial properties may be ascribed to the different chemical reactivities of the reactive amino end groups of nylon 6 and the organo-functional groups located at the ends of the silane chains, which results from the increased chemical reactivity in order chloropropyl > methacrylate > diamine.

The Effect of Hole Size on the Failure Strength and Fracture Toughness in Polymer Matrix Composite Plates (Plastic기 복합재료의 파손강도 및 파괴인성에 미치는 원공크기의 영향)

  • Kim, Jeong-Gyu;Kim, Do-Sik
    • Korean Journal of Materials Research
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    • v.3 no.2
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    • pp.197-204
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    • 1993
  • Abstract The effects of the hole size and the specimen width on the fracture behavior of several fabric composite plates are experimentally investigated in tension. Tests are performed on plain woven glass/ epoxy, plain woven carbon/epoxy and satin woven glass/polyester specimens with a circular hole. It is shown in this paper that the characteristic length according to the point stress criterion depends on the hole size and the specimen width. An excellent agreement is found between the experimental results and the analytical predictions of the modified failure criterion. The notched strength increase with an increase in the damage ratio, which is explained by a stress relaxation due to the formation of damage zone. When the unstable fracture occurred, the critical crack length equivalent for the damage zone is about twice the characteristic length. The critical energy release rate $G_c$ is independent of hole size for the same specimen width. The variation of $G_c$ according to the material system, fiber volume fraction and specimen width relates to the notch sensitivity factor. $G_c$ increases with a decrease in the notch sensitivity factor, which can be explained by a stress relaxation due to the increase of damage zone.

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A Study on the Modeling for Boom Structural Behaviors of the Triaxial Woven Fabric Composite (3-방향 직물 복합재료 모델링 및 붐 구조물의 거동 연구)

  • Seon-Woo, Byun;Ji-Yoon, Yang;Soo-Yong, Lee;Jin-Ho, Roh
    • Journal of Aerospace System Engineering
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    • v.16 no.6
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    • pp.99-105
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    • 2022
  • This paper studied the mechanical characteristics of boom structures by verifying the modeling method of representing unit cells of triaxial woven fabric (TWF) composites. The modeling of the representative unit cell obtained the ABD matrix by analysing the behaviour of tensile, shear, bending, and torsion using the periodic boundary conditions for the beam element. This study aimed to validate the ABD matrix by comparing the tensile analysis output from a finite element program with the experimental results from an MTS 810 machine. Additionally, the mechanical characteristics of a TWF composite boom structure were determined through bending analysis and experiments. The findings of this research are expected to be beneficial for developing structures using TWF composites.

Structural Analysis and Failure Prediction of Tape-Wrapped Structures (테이프래핑 구조물의 구조 해석 및 파단 예측)

  • Goo, Nam-Seo;Park, Hoon-Cheol;Yoon, Kwang-Joon;Lee, Yeol-Hwa
    • Journal of the Korean Society for Aeronautical & Space Sciences
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    • v.32 no.3
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    • pp.17-21
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    • 2004
  • Tape-wrapped structures have been generally used in nozzle parts of guided missiles. A continuous band of woven composite material is wrapped around a mandrel that is designed to produce real products. After going through a vacuum bagging process, this woven composite material is cured in a high-pressure autoclave or hydroclave. However, tape-wrapped structures are difficult to analyze because of its large thickness and inclined lay-up. The present study investigates the method of analysis and failure prediction of tape-wrapped structures. The four-point bending test and its finite element analysis were performed to study how to model tape-wrapped structures and investigate their failure characteristics.