• 제목/요약/키워드: Workpiece Inspection System

검색결과 13건 처리시간 0.027초

원통형 공작물 검사장치의 기계장치 설계 (Design of the Mechanical System for the Cylindrical Workpiece Inspection System)

  • 황현석;김갑순
    • 한국기계가공학회지
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    • 제18권2호
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    • pp.22-28
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    • 2019
  • In this study, we describe the mechanical design of the cylindrical workpiece inspection system which that can inspect the workpiece machined in the CNC lathe. The workpiece automatic measuring device is composed of a workpiece aligning mechanism, a workpiece diameter measuring mechanism, and a workpiece height measuring mechanism. If the workpiece machined on the CNC lathe is placed on the pedestal of the cylindrical workpiece inspection system, the workpiece aligning mechanism moves the workpiece to the diameter-measuring position and the height- measuring positions, and the diameter-measuring mechanism and the height- measuring mechanisms sequentially measure the diameter and the height of the workpiece. The cylindrical workpiece inspection system was designed and manufactured. The characteristic experiment was conducted to confirm the operation of the machine tool of the cylindrical workpiece inspection system. As a The result of the characteristic test shows that, the workpiece automatic measuring device operated safely.

3D 기반의 기상측정 운영시스템 개발 (The Development of 3D based On-Machine Measurement Operating System)

  • 윤길상;최진화;조명우;김찬우
    • 한국정밀공학회지
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    • 제21권7호
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    • pp.145-152
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    • 2004
  • This paper proposed efficient manufacturing system using the OMM (on-machine measurement) system. The OMM system is software based 3D modeler for inspection on machine and it is interfaced tool machine with RS232C. The software is composed of two inspection modules that one is touch probe operating module and the other is laser displacement sensor operating module. The module for touch probe has need of inspection feature that extracted it from CAD data. Touch probe moves to workpiece by three operating modes as follows: manual, general and automatic mode. The operating module of laser displacement sensor is used inspection for profile and very small hole. An Advantage of this inspection method is to be able to execute on-line inspection during machining or after it. The efficiency of proposed system which can predict and definite the machining errors of each process is verified, so the developed system is applied to inspect the mold-base(cavity, core).

A study of On-Machine Measurement for PC-NC system

  • Yoon, Gil-Sang;Kim, Gun-Hee;Cho, Myeong-Woo;Seo, Tae-Il
    • International Journal of Precision Engineering and Manufacturing
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    • 제5권1호
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    • pp.60-68
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    • 2004
  • The purpose of this paper is to establish an effective inspection system by using OMM (On-Machine Measurement) system based PC-NC. This system can reduce manufacturing lead time because a workpiece is inspected at every machining process and the manufacturing system which includes inspection faculty is able to realize on-line process on CNC machining center. The proposed OMM system is composed of a few algorithms for determination of inspection parameters. It is accomplished by determining the number of measuring points, their location, measuring path using fuzzy logic, Hammersley's method, TSP (Traveling Salesperson Problem) algorithm. The inspection feature applied to this system is based on machining feature. This method is tested by simulation and experiment that are analyzed measuring data and geometry tolerance.

형상기반의 CAIP 시스템 개발 (A feature based Computer Aided Inspection Planning system)

  • 윤길상;조명우;이홍희
    • 한국공작기계학회:학술대회논문집
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    • 한국공작기계학회 2002년도 추계학술대회 논문집
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    • pp.353-358
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    • 2002
  • A feature-based inspection planning system is proposed in this research to develop more efficient measuring methodology for the OMM (On-machine measurement) for complicated workpiece having many primitive form features. This paper focuses on the development of the CAIP (computer-aided inspection system) methodologies. The optimum inspection sequences for the features are determined by analyzing the feature information such as the nested relations and the possible probe approaching directions of the features, and forming feature groups. A series of heuristic rules are developed to accomplish it. Also, each feature is decomposed into its constituent geometric elements, and then the number of sampling points, the locations of the measuring point, the optimum probing path are determined by applying the fuzzy logic, Hammersley's method, and the TSP algorithm. To verify the proposed methodologies, simulations are carried out and the results are analyzed.

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금형가공 및 측정을 위한 통합 Rule-based CAPP 시스템 개발 (Development of integrated Rule-based CAPP system for Mold Manufacturing and Inspection)

  • 윤길상;최진화;조명우;이홍희;서태일
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2003년도 춘계학술대회 논문집
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    • pp.1235-1238
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    • 2003
  • A rule-based CAPP(computer aided process planning) system is proposed in this research to develop integrated manufacturing process of machining and inspection using OMM(On-Machine Measurement) device. Generally workpiece composed of many primitive form features. This features are determined optimum inspection sequence by analyzing the feature information such as features-relationship, probe approach direction and etc. Proposed paper is more efficient method of CAIP(computer aided inspection planning) considered machining process

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특징 형상기반의 CAIP에 관한 연구 (A Study of Feature-Based Computer-Aided Inspection Planning System)

  • 윤길상;조명우;이홍희
    • 한국공작기계학회논문집
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    • 제12권5호
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    • pp.15-23
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    • 2003
  • A feature-based inspection planning system is proposed in this research to develop more efficient measuring methodology for the OMM(On-Machine Measurement) or CMM(coordinate Measuring Machine) for complicated workpiece having many primitive form features. This paper is proposed solution that optimum inspection sequence of the objective features. The sequences are determined by analyzing the feature information such as the nearest relationship and the possible probe-approach direction(PAD) of the features, and forming feature groups. A series of heuristic rules are developed to accomplish it. Also, each feature is decomposed into its constituent geometric elements for inspection process, and then the number of sampling points, location of the measuring points, optimum probing path are determined.

Development of 3D-based On-Machine Measurement Operating System

  • Yoon Gil-Sang;Heo Young-Moo;Kim Gun-Hee;Cho Myeong-Woo
    • International Journal of Precision Engineering and Manufacturing
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    • 제6권3호
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    • pp.45-50
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    • 2005
  • This paper proposed an efficient manufacturing system using the OMM (on-machine measurement) system. The OMM system is software-based 3D modeler for inspection on machine, and it is interfaced with machine tools via RS232C. The software is composed of two inspection modules; one is touch probe operating module, and the other is laser displacement sensor operating module. The module for touch probe needs the inspection feature extracted from CAD data. The touch probe moves to workpiece by three operating modes as follows: manual, general and automatic mode. The operating module of the laser displacement sensor is used to inspect profiles and very small holes. An advantage of this inspection method is the ability to execute on-line inspection during machining or afterward. The efficiency of proposed system which can predict and define the machining errors of each process was verified, so the developed system was applied to inspect a mold-base (cavity, core).

저반사비를 가진 비균질 타이밍 벨트를 위한 자동시각 검사시스템 (Visual Inspection System for Irregularly Formed Timing Belt with Low Reflection Ratio)

  • 이재우;윤중선
    • 한국산학기술학회논문지
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    • 제13권5호
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    • pp.1996-2001
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    • 2012
  • 본 시각 검사시스템은 전자 부품과 같이 잘 형성된 표면 재료에 널리 사용되고 있다. 반사 능력이 나쁜 재료의 경우, 시각 검사시스템이 도입될 때 많은 문제점이 발생한다. 혼합 생산 라인에서 진위의 모델을 알 수 없을 때 저 반사비와 많은 노이즈에도 잘 작동할, 강인한 시각 검사시스템을 개발하였다. 유형을 인식하기 위하여 k-means를 이용한 작업물 인식 기법이 제안되었다. 인식 유형에 기반하여 active contour라는 노이즈에 강인한 분할 기법이 영상에서 특징을 분할하는데 응용되었다. 오차 변화를 조정하는데 Kalman 필터가 사용되었다. 자동시각 검사시스템의 실험은 프로젝터를 이용한 수작업 측정의 정확도 수준을 보여준다.

머시닝센터에서 고정밀 가공을 위한 NC 기술 (NC Technology for High-Precision Machining in Machining Centers)

  • 정성종
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1994년도 추계학술대회 논문집
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    • pp.748-754
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    • 1994
  • This paper deals with a geometric error simulator, measurement and inspection of workpiece errors on the machine tools, and identification and compensation methodology of thermal errors in machining centers. In order to raise the machining accuracy of workpieces a measurement and inspection system on the machine tool is developed. By using MPPGT module Manual and CNC type CMMs are realized on the machining centers. To compensate for geometric and thermal deformation errors of machining centers, a real time and an off line geometric adaptive control system were developed on the machining centers. A vertical and a horizontal machining center equipped with FANUC 0MC were used for experiments. Performance of the systems were confirmed with a large amount of experiment.

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불량조사기계가 있는 순환생산시스템의 성능해석 및 최적제어

  • 한만수;임종태
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 1996년도 한국자동제어학술회의논문집(국내학술편); 포항공과대학교, 포항; 24-26 Oct. 1996
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    • pp.1024-1027
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    • 1996
  • The cyclic production lines have the first machines starved and the last machine blocked due to the lack or the excess of empty pallets in the feedback buffer. A workpiece in the cyclic production lines is transported on a pallet, and the total sum of pallets in the system does not changed during the system operation time. Therefore, the production rate of the cyclic production lines are dependent on the total number of pallets in the system. In this paper, we suggest the performance analysis method for the cyclic production lines with inspection machines and the optimal total number of pallets in the system that maximizes the production rate of the system. Finally, we validate the suggested methods by simulations.

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