• Title/Summary/Keyword: Working Gas

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Safety Evaluation of a Cylinder Valve for Compressed Natural Gas Vehicle Pressure Vessels using Fluid-structure Interaction Analysis (연성해석을 이용한 CNG 차량 압력 용기용 밸브의 안전성 평가)

  • Lee, Hyo Ryeol;Ahn, Jung Hwan;Kim, Bok Man;Kim, Hwa Young
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.23 no.2
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    • pp.103-108
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    • 2014
  • Growing concerns about environmental pollution have led to an increase in the demand for compressed natural gas (CNG) vehicles in recent years. CNG vehicles are equipped with a cylinder valve installed in a high-pressure vessel to control the CNG flow. The cylinder valve must meet high quality safety standards because the pressure vessel stores high-pressure CNG. Therefore, safety evaluation of the cylinder valve is necessary to ensure the safety of CNG vehicles. In this study, fluid-structure interaction analysis for the structural integrity of the cylinder valve were conducted using a commercial finite element analysis code(ANSYS WORKBENCH V14). The CFD analysis was performed using a steady-state technique according to the inlet and outlet pressures in order to predict the pressure distribution. Structural analysis was performed by a static structure technique at the maximum working pressure to evaluate the structural integrity of the cylinder valve. From the results, the safety factor of the valve component is between 1.57 and 21.5.

Analysis of Part Load Performance of a Hybrid PEMFC System (하이브리드형 고분자전해질 연료전지 시스템의 부분부하 성능해석)

  • Ji, Seung-Won;You, Byung-June;Kim, Tong-Seop;Sohn, Jeong-Lak;Lee, Young-Duk;Ahn, Kook-Young
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.32 no.11
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    • pp.849-855
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    • 2008
  • The paper addresses modeling and analysis of the part load performance of a hybrid fuel cell system integrating a polymer electrolyte membrane fuel cell(PEMFC) and a gas turbine(GT). The system is a pressurized one where the working pressure of the PEMFC is higher than the ambient pressure. In addition to the two major components, the system also includes auxiliary parts such as a steam reformer, a humidifier, and afterburner and so on. Based on design analysis, component off-design models are incorporated in the analysis program and part load operation is simulated. The mode for the part load operation of the PEMFC/GT hybrid system is a variable rotational speed operation. The operating characteristics and variations in the system efficiency and component performance parameters at part load are analyzed.

A Quantitative Analysis on Human Errors in Shifting Hazardous Materials of Semiconductor Plants (반도체공장의 위험물 교체작업시 인적과오에 대한 정량적 분석)

  • 임현교
    • Journal of the Korean Society of Safety
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    • v.12 no.4
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    • pp.161-168
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    • 1997
  • Most plants producing semiconductors use a lot of chemicals, hazardous materials, and explosive gases. Though those materials are hazardous too much, some works still have to be done manually by human workers. However, according to a historical survey, more than half industrial accidents of those plants resulted from human errors or malfunctions. Thus, this research aimed 1) to diagnose shifting hazardous materials of semiconductor plants, 2) to estimate failure probability of human workers through human reliability analysis, and 3) to find out the tasks on which educational emphasis should be put. Through personal interview and visiting working spots, shifting tasks were analyzed, and modelled into a 24-step work, and after that, THERP and ETA was applied. During the shifting work, estimated human failure probability under the assumption of independency, 2.3004E-05, underestimated that probability 8. l008E-05 which could be calculated under the assumption of dependency. And this analysis showed that gas leakage from an old cylinder occupies 78.27% in the case of independent failures whereas gas leakage from a new cylinder occupies 75.06% in the case of dependent failures. So it was concluded that dependency assumption may gloss real situations. In addition, confirming gauge of regulators and closing valves turned out to be the most important tasks than purge tasks.

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A study on the Computer-Aided Design of steam ejector (증기 이젝터의 자동설계를 위한 전산프로그램의 개발)

  • 김경근;김용모;강신돌
    • Journal of Advanced Marine Engineering and Technology
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    • v.11 no.3
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    • pp.53-60
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    • 1987
  • Steam ejector is a equipment which compresses the gases to desired discharge pressure. It is widely used for the evacuation systems because of its high working confidence. And recently it is used as the thermo-compressors in the various energy saving systems. Steam ejector is constructed of three basic parts; a suction chamber, a motive nozzle and a diffuser. The high velocity stream jet of steam emitted by the motive nozzle creats suction chamber, which draws the low pressure gases. The diffuser converts the kinetic energy of high velocity flow to pressure energy. It is not easy to determine the dimensions of a steam ejector met to the desired design condition, because that the expected suction rates must be obtained by reapeating the complicate calculation. And also such a calculation is concomitant with geometrical analysis for suction part and diffuser based on the stability of steam flow. Therefore, it is considered that the Computer-Aided Design (CAD) of steam ejector is a powerful design method. In this paper, computer program for steam ejector design is developed based on the theoretical research and the previous experimental results. And the determinating method of diffuser inlet angle and the velocity development profile of suction gas along to the diffuser are suggested. The validity of the development profile of suction gas along to the diffuser are suggested. The validity of the developed computer results with other's for the practical design calculation of a manufactured steam ejector.

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A study on the crystallographic properties of AlN/Al/SiO$_2$/Si thin film for FBAR (FBAR용 AlN/Al/SiO$_2$/Si 박막의 결정학적 특성에 관한 연구)

  • Kim, G.H.;Keum, M.J.;Choi, H.W.;Kim, K.H.
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.07a
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    • pp.151-154
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    • 2003
  • AlN/Al/SiO$_2$/Si thin films for application to FBAR(Film Bulk Acoustic Resonator) devices were prepared by FTS(Facing Targets sputtering system) apparatus which provides a stable discharge at low gas pressures and can deposit high quality thin films because of the substrate located apart from the plasma. The AlN thin films were deposited on a $SiO_2(1{\mu}m)/Si(100)$ substrate using an Al bottom electrode. The process parameters were fixed such as sputering power of 200W, working pressures of 1mTorr and AlN thin film thickness of 800nm, respectively and crytallographic characteristics of AlN thin films were investigated as a function of $N_2$ gas flow rate$[N_2/(N_2+Ar)]$. Thickness of AlN thin films were measured by $\alpha$-step, the crystallographic characteristics and c-axis preferred orientation were evaluated by XRD.

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Fabrication of Thin Plate of Semisolid Material using Slope Plate Process and Development of Fabrication Apparatus (Slope plate 공법을 이용한 반응고 박판 및 제조 장치 개발)

  • Koo, Ja-Yoon;Bae, Jung-Woon;Jin, Chul-Kyu;Kang, Chung-Gil
    • Journal of Korea Foundry Society
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    • v.32 no.1
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    • pp.24-31
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    • 2012
  • In this study, semi-solid thin plate of A 356 aluminum alloy was fabricated by using slope plate apparatus and vacuum pressurization. Slope plate was used to produce semi-solid material with spheroidal microstructures. After molten metal was poured into the slope plate connected to the pouring hole of die, semi-solid material flowed into the die cavity by vacuum degree. The primary crystals of the cast metal became spheroidal. In order to increase the working pressure, gas pressurization of U shape was designed for fabrication of thin plate. For 3 bar of gas pressure and 60 mmHg of vacuum degree, thin plate was fabricated without defects on surface.

An Investigation on Flow and Structural Characteristics of Heat Exchanger in Rankine Steam Cycle for Co-generation System (기관 폐열 회수를 위한 열교환기의 Baffle 길이 변경에 따른 성능 예측에 관한 수치 해석적 연구)

  • Ryu, Kyuhyenn;Kim, Kusung;Lee, Younghum;Kang, Seokho;Park, Gibeom
    • New & Renewable Energy
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    • v.9 no.4
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    • pp.32-39
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    • 2013
  • A 2-loop waste heat recovery system with Rankine steam cycles for the improvement of fuel efficiency of gasoline vehicles has been investigated. A high temperature loop is used to recover waste heat from exhaust gas and a low temperature loop is used to recover waste heat from cold engine coolant. This paper has dealt with a layout of low temperature loop system, the review of the velocity contours through numerical analysis. According to the result of analysis, the designed heat exchanger. And comparing with flow analysis results, LT Boiler is safe to operation.

The Preparation of ZnO Piezo-electric Thin Film for Surface Acoustic Wave Filter (탄성표면파 필터용 ZnO 압전 박막의 제조)

  • Lee, Dong-Yoon;Park, Jae-Jun
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2005.05b
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    • pp.10-14
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    • 2005
  • Zinc Oxide(ZnO) thin films on Si (100) substrates were deposited by RF magnetron reactive sputtering. The characteristics of zinc oxide thin films with changing sputtering conditions such as argon/oxygen gas ratios, RF power, and substrate temperature, chamber pressure and target-substrate distance were investigated. To analyze a crystallographic properties of the films, $\theta/2{\theta}$ mode X -ray diffraction, SEM, and AFM analyses. C-axis preferred orientation, resistivity, and surface roughness highly depended on Ar/$O_2$ gas ratios. The resistivity of ZnO thin films rapidly increased with increasing oxygen ratio and the resistivity value of $9{\times}10^7\;{\Omega}cm$ was obtained at a working pressure of 10 mTorr with Ar/$O_2$=50/50. The surface roughness was also improved with increasing oxygen ratio and the ZnO films deposited with Ar/$O_2$=50/50 showed the excellent roughness value of $28.7{\AA}$.

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Process Design and Microstructure Evaluation During Hot Forging of Superalloy Turbine Disk (초내열합금 터빈 디스크의 열간 단조 공정에 대한 공정 설계 및 미세조직 평가)

  • Cha, D.J.;Kim, D.K.;Kim, Y.D.;Bae, W.B.;Cho, J.R.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.190-194
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    • 2007
  • The forging process design and microstructure evolution for gas turbine disk of a Waspaloy is investigated in this study. Parameters related to deformation are die and preform geometry, and forging temperature of die and workpiece. Die and preform design are considered to reduce the forging load, and to avoid the forging defects. Blocker and finisher dies for multistage forging are designed and the initial billet geometry is determined. The control of hot forging parameters such as strain, strain rate and temperature also is important because the microstructure change in hot working affects the mechanical properties. The dynamic recrystallization evolution has been studied in the temperature range 900-$1200^{\circ}C$ and strain rate range 0.01-1.0s-1 using hot compression tests. Modeling equations are required represent the flow curve, recrystallized grain size, recrystallized volume fraction by various tests. In this study, we used to thermo-viscoplastic finite element modeling equation of DEFORM-2D to predict the microstructure change evolution during thermo-mechanical processing. The microstructure is updated during the entire thermal and deformation processes in forging.

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CFD Analysis of Natural Convection Flow Characteristics of Various Gases in the Spent Fuel Dry Storage System

  • Shin, Doyoung;Jeong, Uiju;Jeun, Gyoodong;Kim, Sung Joong
    • The KSFM Journal of Fluid Machinery
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    • v.19 no.4
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    • pp.19-28
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    • 2016
  • Objective of this study is to compare the inherent characteristics of natural convection flow inside the canister of spent fuel dry storage system with different backfill gases by utilizing computational fluid dynamics (CFD) code. Four working fluids were selected for comparison study. Helium currently used backfill gas for canister, air, nitrogen, and argon are frequently used as coolant in many heat transfer applications. The results indicate that helium has very distinct conductive behavior and show very weak natural convective flow compared to the others. Argon showed the strongest natural convective flow but also the worst coolability. Air and nitrogen showed similar characteristics to each other. However, due to difference in Prandtl number, nitrogen showed more effective natural convective flow. These results suggest that experimental validation for the nitrogen is needed to investigate the potential coolability other than currently commercially used helium.