• Title/Summary/Keyword: Wood Composite

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Preparation and Characterizations of Wood Plastic Composite Panel Fabricated with Chamaecyparis obtusa Wood Flour (편백나무 목분을 첨가한 합성목재 패널의 제조 및 특성 평가)

  • Kim, Soo-Jong
    • Journal of Convergence for Information Technology
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    • v.12 no.5
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    • pp.126-132
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    • 2022
  • Wood Plastic Composite(WPC) has been mostly used for outdoor purposes such as deck materials and trails so far. In this study, WPC panels with improved antibacterial properties, total volatile organic compound emissions (TVOC), and flame retardant were manufactured to use Wood Plastic Compound as interior materials for indoor use. WPC compound was prepared by mixing Chamaecyparis obtusa wood flour with high density polyethylene(HDPE). The prepared WPC compound exhibited excellent antibacterial and antifungal properties, and the total volatile organic compound emission(TVOC) was 0.062 mg/m2·h. The WPC panel(303mm×606mm×10mm) manufactured by a twin screw extruder with the manufactured compound achieved the flame retardant grade 2 standard of KS F 2271.

New Utilization of Boards Manufactured with Wastewood and Charcoal (폐목재와 숯을 활용한 보드의 신용도 개발)

  • 최용순;권구중;황원중;한태형;권진헌;김남훈
    • Journal of the Korea Furniture Society
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    • v.11 no.2
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    • pp.67-72
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    • 2000
  • Some physical characteristics as thickness swelling, heat conduction, and bending properties of composite hoards made of waste wood chip and charcoal were measured. Wood-charcoal composite boards of three types and cement board were prepared for this study as shown in Table 1, Keeping duration of strawberries in the boxes($25cm{\times}25cm{\times}25cm$) manufactured with the boards was also examined. Thickness swelling and bending properties(MOR and MOE) of board B and C were lower than those of board A. Among the wood-charcoal composite boards except cement board, there were no differences in heat conduction(mm/sec.). Strawberries in the box with board C were kept longer duration in fresh condition than that with cement board. From the results, it is suggested that wood-charcoal composite boards can be used for eco-material.

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Thermogravimetric Analysis of Rice Husk Flour for a New Raw Material of Lignocellulosic Fiber-Thermoplastic Polymer Composites

  • Kim, Hyun-Joong;Eom, Young-Guen
    • Journal of the Korean Wood Science and Technology
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    • v.29 no.3
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    • pp.59-67
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    • 2001
  • Rice husk flours were analyzed by chemical composition and thermogravimetric methods in nitrogen atmosphere to discuss its feasibility as a raw material for manufacturing agricultural lignocellulosic fiber-thermoplastic polymer composite. It was revealed in the chemical composition analysis that rice husk flour was composed of moisture, 5.0%; lignin, 21.6%; holocellulose, 60.8%; ash, 12.6%. In the thermogravimetric analysis (TGA), thermal decomposition behavior of rice husk flour from room temperature to $350^{\circ}C$ was similar to that of wood flour, but rice husk flour was more thermally stable from 350 to $800^{\circ}C$ than wood flour because of higher silica content in the rice husk flour and smaller particle size of rice husk flour. The activation energy of thermal decomposition was evaluated using Flynn & Wall expression. As the thermal decomposition proceeded in rice husk flour, the activation energy of thermal decomposition appeared almost constant up to ${\alpha}=0.25$, but thereafter increased. Activation energy of thermal decomposition in wood flour, however, decreased steeply up to ${\alpha}=0.3$, but thereafter remained almost constant. From the results, rice husk flour was thought be a substitute for wood flour in manufacturing agricultural lignocellulosic fiber-thermoplastic polymer composite in the aspect of thermal decomposition.

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Coating Effect of Low Temperature Melting Bi-Sn Metalized Wood Composites on 10 Different Korean Wood Species (주요 국산재 10가지 수종에 대한 Bi-Sn 저온용융 합금주입 목재복합체의 도장 효과)

  • Park, Kye-Shin;Seo, In Soo;Lee, Hwa Hyoung;Kang, Seog Goo
    • Journal of the Korea Furniture Society
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    • v.25 no.3
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    • pp.223-232
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    • 2014
  • To make metalized wood composites of 10 different korean wood species, it was tested by Low temperature melting Bi-Sn alloy injection method at high temperature and high pressure condition. Metalized wood composite of each wood species had light ash color, but still maintained its own natural wood grain and wood figures. It was evaluated on coating properties. Furthermore, it also was check on effect of coating as like a changes of main color, wood grain and wood figures. The results of test were following as; a coating properties as like a cold resistance, heat resistance, acid resistance, alkali resistance, durability of abrasion, and cross-cut test was proper on the conditions of the KS standard. And, In aspect of color changes, the metalized wood composites of 10 different korean wood species had a light ash color, but still maintained its own natural wood grain and wood figures. Also, the more weight per gain of alloy is, the more grey background of metalized wood composite is.

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Study on Rapid Measurement of Wood Powder Concentration of Wood-Plastic Composites using FT-NIR and FT-IR Spectroscopy Techniques

  • Cho, Byoung-kwan;Lohoumi, Santosh;Choi, Chul;Yang, Seong-min;Kang, Seog-goo
    • Journal of the Korean Wood Science and Technology
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    • v.44 no.6
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    • pp.852-863
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    • 2016
  • Wood-plastic composite (WPC) is a promising and sustainable material, and refers to a combination of wood and plastic along with some binding (adhesive) materials. In comparison to pure wood material, WPCs are in general have advantages of being cost effective, high durability, moisture resistance, and microbial resistance. The properties of WPCs come directly from the concentration of different components in composite; such as wood flour concentration directly affect mechanical and physical properties of WPCs. In this study, wood powder concentration in WPC was determined by Fourier transform near-infrared (FT-NIR) and Fourier transform infrared (FT-IR) spectroscopy. The reflectance spectra from WPC in both powdered and tableted form with five different concentrations of wood powder were collected and preprocessed to remove noise caused by several factors. To correlate the collected spectra with wood powder concentration, multivariate calibration method of partial least squares (PLS) was applied. During validation with an independent set of samples, good correlations with reference values were demonstrated for both FT-NIR and FT-IR data sets. In addition, high coefficient of determination (${R^2}_p$) and lower standard error of prediction (SEP) was yielded for tableted WPC than powdered WPC. The combination of FT-NIR and FT-IR spectral region was also studied. The results presented here showed that the use of both zones improved the determination accuracy for powdered WPC; however, no improvement in prediction result was achieved for tableted WPCs. The results obtained suggest that these spectroscopic techniques are a useful tool for fast and nondestructive determination of wood concentration in WPCs and have potential to replace conventional methods.

A Study on the Phase Separation and Mechanical Properties of Wood Flour-Polypropylene Composites (목분-폴리프로필렌 복합체의 상분리 및 기계적 특성에 관한 연구)

  • Lee, Kyoung Hee;Byon, Sungkwang
    • Elastomers and Composites
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    • v.48 no.3
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    • pp.216-220
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    • 2013
  • The phase separation in Wood Flour-Polymer Composite (WPC) was investigated and the reasons for change in mechanical properties with the content of wood flour were explored. The wood flour-polypropylene composite samples with different wood flour contents were prepared. From differential scanning calorimetry (DSC) thermograms of WPC samples, the trend of crystallinity and melting temperature ($T_m$) were analyzed. The crystallinity and melting temperature increased and then decreased as the content of wood flour increased. From these results, it was confirmed that at the low wood flour content the wood flours were dispersed into the polypropylene matrix but at the high wood flour content, the phase separation between polymer and wood flour phases appeared. The tensile strength of WPC samples was continuously decreased with the increase of wood flour content. At a low wood flour content, the low interfacial bonding and the decrease in crystallinity were the main reasons for the decrease in tensile strength with the increase of wood flour content. At a high wood flour content, the decrease in tensile strength resulted from the interfacial defects between the polymer and wood flour phases. The impact strength of the WPC sample showed the maximum behavior with the content of wood flour. At a low wood flour content, the impact strength was enhanced owing to the decrease in brittleness, which results from the decrease in crystallinity. At a high wood flour content, however, the impact strength decreased due to phase separation.

Modification of Urea Formaldehyde Resin with Pyrolytic Oil on Particleboard

  • Adegoke, Olaoluwa Adeniyi;Ogunsanwo, Olukayode Yekeen;Olaoye, Kayode Oladayo
    • Journal of Forest and Environmental Science
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    • v.36 no.3
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    • pp.219-224
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    • 2020
  • Urea formaldehyde resins are widely used in the manufacturing of wood composite and their usage is always combined with release of formaldehyde characterized to be hazardous to health during and after the manufacturing of the products. This study investigates the effectiveness of wood-based adhesive from oil of pyrolysed Triplochiton scleroxylon sawdust for the production of composite board. The wood-derived Pyrolytic Oil (PyO) was blended with Urea Formaldehyde (UF) resin to formed Pyrolytic Oil-Urea Formaldehyde (PyOUF). The obtained PyOUF called Wood-Based Adhesives at four blends and control (UF) viz; 1:1, 1:2, 1:3, 2:1, 1:3 were further employed to prepare the composite board and test for their bonding strength by physical (water absorption-WA and thickness swelling-Th.S) and mechanical properties (modulus of elasticity-MOE, modulus of rupture-MOR, and impact bending-IB). Data obtained was analysed using analysis of variance at α 0.05. The result of analysis of variance conducted on physical properties show significant difference (p≤0.05) between the WA values obtained when testing the different blending proportion of PyOUF and likewise between 2 and 24 h of immersion. PyOUF had significant effect (p≤0.05) on Th. S for 24 h but no significant different (p>0.05) for the 2 h period of soaking. The analysis of variance on mechanical properties of the composite board (MOE, MOR, and IB) show significance differences (p≤0.05) between the strength values obtained when testing the different ratios of PyO with UF. PyO content influenced the properties of the boards and it is evident that PyO can be used in the manufacture of composite board.

Manufacture of Wood Veneer-Bamboo Zephyr Composite Board - I. Properties of Bamboo Zephyr and Composite Board Made from Moso, Giant Timber and Hachiku Bamboo -

  • Roh, Jeang Kwan;Kim, Jae Kyung;Kim, Sa Ick;Ra, Jong Bum;Kim, Yu Jung;Park, Sang Jin
    • Journal of the Korean Wood Science and Technology
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    • v.32 no.3
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    • pp.42-51
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    • 2004
  • Wood veneer-bamboo zephyr composite board (WBCB) was manufactured to evaluate the properties of bamboo as alternative raw materials for the manufacture of composite panels. Bamboo zephyr was prepared using Moso bamboo (Phyllostachys pubesens Mazel. et Z), Giant timber bamboo (Phyllostachys bambusoides Sieb. et Zucc), and Hachiku bamboo (Phyllostachys nigra var. henosos Stapf). The effect of age and species of bamboo on zephyr production was investigated in terms of the pass number of bamboo split through the rollers, and the width increasing rate of bamboo split. Five-ply WBCBs were produced with Keruing veneers as face and back layers, leading to three layers of bamboo zephyr sheets as core layer. Each layer was placed so that its grain direction was at right angles to that of the adjacent layer and the layers were bonded together with phenol-formaldehyde (PF) resin.The pass number of bamboo split was increased with an increase of the thickness of culm wall. At the same thickness, Moso bamboo showed no effect of the age of bamboo on the pass number. The pass number of split of Giant timber bamboo was lower than that of Moso bamboo. No significant effect of bamboo species and age on the width of zephyr produced was observed. The width of zephyr obtained could be expressed as a function of diameter multiplied by thickness of culm wall. The physical and mechanical properties of WBCB manufactured in all given conditions did not show any significant differences, and they were above the requirement of Korean Standard (KS).

Feasibility of Value-added Utilization of Ash Trees Infested with Emerald Ash Borer

  • Kim, Jae-Woo;Matuana, Laurent M.
    • Journal of the Korean Wood Science and Technology
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    • v.34 no.5
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    • pp.79-87
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    • 2006
  • Value-added utilization of the disposed ash trees due to the infestation by Emerald Ash Borer (EAB) was explored by converting them into particleboards (PBs) and wood-plastic composites (WPCs). The experimental result showed that PB panels could be successfully manufactured from the ash wood but compaction ratio need to be higher than 1.3 in order to meet the standard requirements listed by American National Standards Institute (ANSI). Ash wood plastic composites with high density polyethylene (HDPE) and polypropylene (PP) were also prepared with additives by extrusion. Physical and mechanical properties of ash wood plastic composite compared favorably to those made of pine and maple.

Properties of Cellulose Acetate and Polyethylene Composite Film

  • Hwang, Kweon-Hwan;Lee, Won-Hee;Lim, Bu-Kug
    • Journal of the Korea Furniture Society
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    • v.18 no.4
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    • pp.268-274
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    • 2007
  • Environmentally-friendly polymer composite films were manufactured from cellulose acetate (CA) and polyethylene (PE). To investigate the optimum manufacturing conditions for the composite, various tests such as thermal analysis, surface observation, IR spectra analysis, and elongation ratio of polymer composite films were carried out. The mixing ratio of each element and manufacture condition was found to be very important for the best goods.

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