• Title/Summary/Keyword: Wire mechanism

Search Result 278, Processing Time 0.025 seconds

A Study on New Twist-Diamond Wire Characteristics for Improving Processing Performance (트위스트 다이아몬드 와이어의 성능향상을 위한 특성평가에 관한 연구)

  • Park, Chang-Yong;Kweon, Hyun-Kyu;Peng, Bo;Jung, Bong-Gyo
    • Journal of the Korean Society of Manufacturing Process Engineers
    • /
    • v.15 no.1
    • /
    • pp.26-33
    • /
    • 2016
  • In this study, a new method to develop a fixed diamond wire for silicon wafer machining by the multi-wire cutting method was developed. The new twist diamond wire has improved performance with high breaking strength and chip flutes structure. According to these characteristics, the new twist diamond wire can be used in the higher speed multi-wire cutting process with a long lifetime. Except the design of the new structure, the twist diamond wire is coating by electroless-electroplating process. It is good for reducing breakage and the falling-off of diamond grains. Based on the silicon material removal mechanism and performance of the wire-cutting machine, the optimal processing condition of the new twist diamond wire has been derived via mathematical analysis. At last, through the tensile testing and the machining experiments, the performance of the twist diamond wire has been obtained to achieve the development goals and exceed the single diamond wire.

A study on Stress Corrosion Cracking of Sensor Wire in Thermally Insulated Underground Pipeline (이중보온관 부식감지선의 응력부식파괴에 관한 연구)

  • Choe, Yun-Je;Kim, Jeong-Gu
    • Korean Journal of Materials Research
    • /
    • v.12 no.2
    • /
    • pp.103-111
    • /
    • 2002
  • The thermally insulated underground pipelines have been used for district heating system. The sensor wire embedded in the insulation was used for monitoring the insulating resistance between the sensor wire and the pipe. The resistance measurement system detects corrosion of steel pipe under insulation. The corrosion and stress corrosion cracking(SCC) characteristics of sensor wire in synthetic ground water were investigated using the electrochemical methods and constant load SCC tests. The polarization tests were used to study the electrochemical behavior of sensor wire. The sensor wire was passivated at temperatures ranging from 25 to $95^{\circ}C$. However, the applied sensing current larger than passive current resulted in breakdown of passive film. The constant load SCC tests were performed to investigate the effects of applied current and load on the fracture behavior. Stress-corrosion cracks initiated at pits that were produced by sensing current. The growth of the pit involves a tunnelling mechanism, which leads to ductile fracture.

The Study on Explosion Phenomena of a Metal Wire by Rapid Heating in Water (초고속가열에 의한 금속세선의 폭발현상에 관한 연구)

  • Jang, In-Seon;Kim, Jong-Su
    • Journal of the Korean Society of Fisheries and Ocean Technology
    • /
    • v.33 no.1
    • /
    • pp.27-37
    • /
    • 1997
  • The aim of the present study is to investigate experimentally the mechanism of an exploding wire in water and also to observe the bubble motion induced by an exploding wire. The experiment of an exploding wire is carried out in a water tank. As a metallic wire, a tungsten wire of 0.2mm in diameter and 10mm in length is employed. The electric energy of 50-300J is fed to the wire from a capacitor of 100$\mu$F charged up to 1-2.5kV. The explosion is recorded by a CCD camera with the resolution of 1$\mu$sec. The explosion process of metallic wire is divided into three phases. Phase 1 : As the voltage is applied to the wire, the temperature increases due to Joule heating and the wire emits light. Phase 2 : Then the wire melts and the cylindrical plasma is formed between the electrodes. Up to this stage, strong light emission is observed. Phase 3 : The light emission goes out and a vapor bubble begins to grow spherically. The radius of a bubble oscillates in time, but the amplitude of oscillation diminishes in several cycles.

  • PDF

Launch and On-orbit Environment Verification Test of Flight Model of Hinge Driving Type Holding and Release Mechanism based on the Burn Wire Release (열선분리방식을 이용한 힌지구동형 구속분리장치 비행모델의 발사 및 궤도환경 검증시험)

  • Lee, Myeong-Jae;Lee, Yong-Keun;Kang, Suk-Joo;Oh, Hyun-Ung
    • Journal of the Korean Society for Aeronautical & Space Sciences
    • /
    • v.44 no.3
    • /
    • pp.274-280
    • /
    • 2016
  • Hinge driving type holding and release mechanism based on the burn wire release for application of cubesat is main payload of STEP Cube Lab. (Cube Laboratory for Space Technology Experimental Project) to be launched at 2015. It has high constraint force, low shock level as well as surmounting drawbacks of conventional nichrome burn wire release method that has relatively low constraint force and system complexity for application of multi-deployable systems. In this paper, we have proposed a flight model of holding and release mechanism for the verification of the constraint force and deployment status signal acquisition. To validate the effectiveness of the flight model, launch and on-orbit environment verification test have been performed.

Case Study on AUTOSAR Software Functional Safety Mechanism Design: Shift-by-Wire System (AUTOSAR 소프트웨어 기능안전 메커니즘 설계 사례연구: Shift-by-Wire 시스템)

  • Kum, Daehyun;Kwon, Soohyeon;Lee, Jaeseong;Lee, Seonghun
    • IEMEK Journal of Embedded Systems and Applications
    • /
    • v.16 no.6
    • /
    • pp.267-276
    • /
    • 2021
  • The automotive industry and academic research have been continuously conducting research on standardization such as AUTOSAR (AUTomotive Open System ARchitecture) and ISO26262 to solve problems such as safety and efficiency caused by the complexity of electric/electronic architecture of automotive. AUTOSAR is an automotive standard software platform that has a layered structure independent of MCU (Micro Controller Unit) hardware, and improves product reliability through software modularity and reusability. And, ISO26262, an international standard for automotive functional safety and suggests a method to minimize errors in automotive ECU (Electronic Control Unit)s by defining the development process and results for the entire life cycle of automotive electrical/electronic systems. These design methods are variously applied in representative automotive safety-critical systems. However, since the functional and safety requirements are different according to the characteristics of the safety-critical system, it is essential to research the AUTOSAR functional safety design method specialized for each application domain. In this paper, a software functional safety mechanism design method using AUTOSAR is proposed, and a new failure management framework is proposed to ensure the high reliability of the product. The AUTOSAR functional safety mechanism consists of memory partitioning protection, timing monitoring protection, and end-to-end protection. The fault management framework is composed of several safety SWCs to maintain the minimum function and performance even if a fault occurs during the operation of a safety-critical system. Finally, the proposed method is applied to the Shift-by-Wire system design to prove the validity of the proposed method.

Development of a Pepper Removal Mechanism for a Red-Pepper Harvester (I)- Size Reduction of the Pepper Removal Mechanism and Improvement of Pepper Recovery Ratio - (고추수확기의 탈실장치 개발 (I) - 탈실장치의 소형화와 회수율의 제고 -)

  • 이종호;박승제;이중용
    • Journal of Biosystems Engineering
    • /
    • v.22 no.2
    • /
    • pp.177-188
    • /
    • 1997
  • A pepper harvester using a pair of counter rotating helically wound cylinders as a pepper removal mechanism has been developed. Pepper harvesting by machines under the customary cultivation practice was expected to lower land productivity, that most farmers were concerned about. As one way to compensate for loss in land productivity by machine harvest, experts on pepper cultivation suggested change of both varieties and plant density per area. From the view of machine design, their suggestion implied that distance between rows should be narrower and height of the pepper removal mechanism could be shorter. Experiments to improve perfect pepper recovery ratio and to reduce size of the pepper removal mechanism was accomplished. In order to be a economically feasible harvester, minimum pepper recovery ratio was required to be greater or equal to 80%. The research goal was achieved by both reducing the diameter of the wire-helices from 30 cm to 18 cm and increasing rotational speed of the wire-helices up to 425 rpm. The best perfect pepper recovery ratio was 82.3%. Validity of experiment design and interpretation on statistical analysis were discussed. To understand the pepper removal mechanism properly, a pepper removal theory based physics was judged to be necessary.

  • PDF

A study on the development of constant temperature hot wire type air flow meter for automobiles (자동차용 정온도 열선식 공기유량계의 개발에 관한 연구)

  • 조성권;유정열;고상근;김동성
    • Transactions of the Korean Society of Mechanical Engineers
    • /
    • v.16 no.12
    • /
    • pp.2407-2414
    • /
    • 1992
  • Constant temperature hot wire air flow meter for automobiles requires temperature compensation system because hot wire output signal is sensitive to ambient temperature variations as well as fluid velocity. The objectives of the present study are to design an air flow meter circuit which is capable of compensating the hot wire output signal for ambient temperature variations and to investigate the mechanism of such temperature compensation. This circuit is composed of platinum hot wire, platinum resistor, two variable resistors, a constant resistor and a DC-amplifier. In particular, by simply replacing a constant resistor in one of the bridge arms of the conventional circuit with platinum resistor and a variable resistor for the purpose of temperature compensation, the deviation of output signal with respect to ambient temperature variations between 27deg. C 70deg. C could be reduced to less than 2.5% for mass flow rate and to less than 5% for velocity respectively. The mechanism of temperature compensation against ambient temperature variations was explained by means of measuring the heat transfer coefficient with hot wire temperature variations and analyzing and analyzing conventional empirical equations qualitatively.

The Sliding Wear Characteristics of the Carbon Steel Castings against High Carbon Steel Wire Rods (탄소주강품과 경강선재간의 미끄럼 마멸특성)

  • 류중북;채영훈;김석삼
    • Tribology and Lubricants
    • /
    • v.19 no.4
    • /
    • pp.223-229
    • /
    • 2003
  • The sliding wear characteristics of the crane sheave were investigated using a pin-on-disk rig tester. The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication and dry condition. The results of wear test showed that an annealed-casted have lower, also the wear curves are linearly increased with increasing of sliding distance. For the specific wear rate of annealed-casted, the wear resistance was increased with decreasing diameter of wire. The wear of a wire and a disk have a different mechanism, the one is the abrasive wear due to fatigue wear under lubrication, another is the adhesion wear under dry condition.

A Fundamental Study for the Sliding Wear Characteristics of the Crane Sheave Against a Rope Wire (크레인시브와 로프소선간의 미끄럼 마멸특성에 관한 기초연구)

  • Ryu, Jung-Buk;Chae, Young-Hun;Kim, Seock-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
    • /
    • v.27 no.11
    • /
    • pp.1873-1880
    • /
    • 2003
  • The sliding wear characteristics of the crane sheave were investigated using a pin on disk rig tester. The experiment was conducted using a high carbon steel wire that was upper material, also carbon steel castings that was disk material. There are various operating conditions in this work. At the room temperature, we carried out the wear test under a grease lubrication and dry condition. The results of wear test showed that an annealed-casted have lower, also the wear curves are linearly increased with increasing of sliding distance. For the specific wear rate of annealed-casted, the wear resistance was increased with decreasing diameter of wire. The wear of a wire and a disk have a different mechanism, the one is the abrasive wear due to fatigue wear under lubrication, another is the adhesion wear under dry condition.

Flame Spread Behavior near the End of Wire over Electrical-wire with Applied AC Electric Fields. (교류전기장이 인가된 전선위에서 전선 끝단 근처의 화염전파 거동)

  • Hwang, Sang Seok;Kim, Min Kuk;Park, Jeong;Chung, Suk Ho;Kwon, Oh Boong
    • 한국연소학회:학술대회논문집
    • /
    • 2012.04a
    • /
    • pp.249-252
    • /
    • 2012
  • Experiments have been conducted to clarify flame spread behavior over electrical wire near the end of wire with applied AC electric fields. It is seen that the flame spread behavior near the end of wire with applied AC electric fields are quite different from that in temporally linearly-increasing flame position. The flame spread behavior can be categorized into three regimes based on the relevance of flame shape and the slanted direction of spread flame to spread rate. Detailed explanations on the characteristics are made through thermal balance mechanism. Also, the effect of drop of molten PE and fuel vapor-jet in flame spread is also discussed.

  • PDF