• 한국초전도ㆍ저온공학회논문지
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• 제15권2호
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• pp.44-47
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• 2013

Large AC loss from the second generation (2G) high temperature superconducting (HTS) wires has been one of the major bottlenecks in power applications with HTS materials. Moreover, the large power applications also require the large current capacity from the HTS wires, which makes them produce larger AC losses. In order to reduce the AC loss from the HTS conductors with large current capacity, an HTS compact cable with some striations on the superconducting layers has been proposed. In this paper, we prepared some sample HTS compact conductors with striations, and measured their magnetization loss from the external magnetic field. We also made some slits on the superconducting layer of the HTS wire by laser cutting to reduce the aspect ratio of the superconducting layers. It would make the low eddy current loss and magnetic decoupling. Finally, the magnetization losses of the sample HTS compact conductors were measured and analyzed.

• 한국정밀공학회지
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• 제21권1호
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• pp.149-158
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• 2004

In most RP processes, the inherent stair-stepped surfaces and shrinkage-induced warping of the parts require post processing such as surface finishing. To minimize such defects, VLH-ST, a newly developed RP process, employs a 3.9-mm thick expandable polystyrene (EPS) foam sheet and a hot wire to contour it to have slant linear-interpolated sides. The use of relatively thick sheets for layers, however, limits the process capability of constructing fine details, especially smaller than the layer thickness. This study is focused on the development of a post processing method fo fine details of VLM-ST parts. The post-processing tool was designed to meet all the requirements for the desirable post processing. It adopted a hot wire as a means of melting the EPS foam sheet. Various basic experiments on the post processing were carried out to obtain the optimal process conditions. The dominant process parameters such as the radiated heat input, the tool speed, and the gap between the tool tip and the foam sheet (tool height) were considered in the experiments. The effectiveness of the developed post-processing method fo forming or engraving fine details on the VLM-ST parts has been thus demonstrated. The experiments on engraving several sets of letters, such as CANESM, 인간, and 한국과학기술원, on the EPS foam sheet were carried out. In addition, a flowery shape was engraved on a three-dimensionally curved surface of a pottery-shape VLM-ST part.

• 한국융합학회논문지
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• 제11권6호
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• pp.197-201
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• 2020

LCD BLU의 CCFL 전극에 사용되는 몰리브덴 전극의 주요소재인 몰리브덴 컵과 몰리브덴 핀은 국내 가공기술이 개발되지 못하여 전량 일본에서 수입하여 사용되고 있어 CCFL 제조업체들의 납기 및 경쟁력에 부담을 주고 있다. 본 연구에서는 LCD BLU의 CCFL 전극에 사용되는 몰리브덴 핀의 제조 기술을 개발하는 연구로 직선처리 기술개발, 몰리브덴 와이어 표면처리 기술개발, 와이어 절단기술 개발, 몰리브덴 핀의 제작, 검사용 JIG와 Fixture 설계 및 제작, 몰리브덴 핀 시제작 및 해석, 몰리브덴 핀 전수검사 기술개발에 관한 연구를 수행하였으며 본 논문에서는 몰리브덴 핀제작 및 검사용 JIG and Fixture의 설계 및 제작에 대한 연구를 다루고자 한다.

• 항공우주시스템공학회지
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• 제17권2호
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• pp.94-102
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• 2023

큐브위성용 태양전지판 분리장치는 열선 또는 저항소자의 발열로 나일론선을 절단하여 구조물의 구속을 해제하는 나일론선 절단방식 구속분리장치가 주로 적용되고 있다. 일반적으로 태양전지판 조립체의 발사하중을 고려한 구조해석을 수행하여 구속분리장치의 설계가 이루어지고 있으나, 발사 이후 궤도 열환경에 대한 구속분리장치의 열적 검토 및 분석사례는 전무한 실정이다. 따라서, 본 논문에서는 현재 개발중인 큐브위성 STEP Cube Lab-II에 적용되는 나일론선 절단 기반 구속분리장치의 열적 안정성 평가를 수행하고자 한다. 위성이 POD (Picosatellite Orbital Deployer)에서 사출되고 태양전지판이 전개되기까지의 분리장치 온도 분포를 검토하여 분리장치의 허용온도 범위 내에서 안정적인 구속 분리가 될 수 있도록 분리장치에 대한 궤도 열해석을 수행하였다. 또한, 열해석 결과를 기반으로 열진공시험을 수행하여 분리장치의 설계를 검증하였다.

• Nuclear Engineering and Technology
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• 제52권9호
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• pp.2085-2091
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• 2020

The license for Kori-1, the first commercial reactor in Busan, Korea, was terminated in June 2017; therefore, preparations are being made for its decommissioning. Because the radioactivity of Bio-shield varies greatly throughout the structure, the doses received by the workers depend on the location, order, and duration of dismantling operations. Thus, a model for evaluating the worker external dose during the dismantling of the Kori-1 bio-shield was developed, and work scenarios for dose assessment were designed. The Dose evaluation code VISIPLAN was used for dose assessment. The dose rate around the bio-shield was evaluated and the level of exposure to the operator was evaluated according to the work scenario. The maximum annual external dose was calculated as 746.86 mSv for a diamond wire saw operator under dry cutting conditions, indicating that appropriate protective measures, such as changing dismantling sequence, remote monitoring, shield installation, and adjustment of work team are necessary for the safe dismantling of the bio-shield. Through these protective measures, it was found that the worker's dose could be below the dose limit.

• Design & Manufacturing
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• 제6권2호
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• pp.17-23
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• 2012

In April 2010, the die and mould grand prix for university student was held in Osaka as a special event of Inter Mold Japan. The students from Korea, China, and Japan participated to demonstrate the design and manufacturing skill of die and mould. Based on the given product drawing of Test Work, progressive die should be designed and manufactured. Also, production of Test Work should be carried out. This study had been conducted to participate in the grand prix and to learn practical knowledge and experience from real die design and making. Test Work is made of SPCC and includes piercing, blanking, deep drawing and burring. From the analysis of product drawing, process planning and die design was carried out. Progressive die for Test Work was manufactured using CNC milling, grinding, wire-cutting and polishing. The production was successfully completed using mechanical press and product showed very good accuracy satisfying all dimensional tolerances.

• 소음진동
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• 제8권5호
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• pp.841-848
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• 1998

In the gear manufacturing, tooth modification is usually applied for the prevention of tooth impact during the loading. In contrary, tooth profile error causes amplifying the whine noise which is cumbersome to reduce in the automobile gear box. So optimum quantity of the modifications must be obtained for the good performance in the vibrational sense. In this paper, a formulation to define the tooth curve by considering the profile manufacturing error and loading deformation of the gear tooth is suggested and the transmission error and loading deformation of the gear tooth is suggested and the transmission error with modified tooth in the gear system is evaluated. A pair of gear set is mathematically modelled. The equivalent excitation in the gear vibratonal model is formulated. For the experimental evaluaton on the derived transmission error function, a simple geared system is set up in which the gears are designed to give pre-designed tooth profile modification and manufactured by CNC Wire Cutting Machine. Under slow speed operaton, the transmission error of the gear pair is measured by using two rotational laser vibrometers, compared with the calculated one of which the result shows good agreement.

• 한국생산제조학회지
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• 제19권2호
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• pp.204-210
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• 2010

The inner structure of the triangular separate bar (TSB) was improved to enhance the productivity of the TSB flow meter by simplifying the machining process for making the flow meter. The cross section of upstream and downstream pressure chamber in the TSB was changed from triangle to circle, which make it possible to substitute the wire cutting by drilling in the process of machining the pressure chamber. The flow rate characteristics of the flow meters was calibrated with a laminar flow meter. Six kinds of flow meters whose diameters of pressure tap for measuring pressure of both upsteam and downstream pressure chamber were different one another were made. The effects of the pressure tap diameter on the flow rate characteristics of the TSB flow meter was little. The mass flow rate characteristics of the flow meters with increasing a non-dimensional parameter which includes the gas temperature, exhaust gas pressure and differential pressure at the flow meters and atmospheric pressure shows nearly linear relationship with a correlation coefficient of R=0.998.

• KIEE International Transactions on Electrophysics and Applications
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• 제2C권6호
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• pp.309-313
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• 2002

In this paper, we have studied minimization of the kerf-width and surface burning, which occurred after the conventional singulation process of the multi-layer BGA board with copper, polyethylene and epoxy glass fiber. The high thermal energy of a pulsed Nd:YAG laser is used to cut the multi-layer board. The most considerable matter in the laser cutting of the multi-layer BGA boards is their different absorption coefficient to the laser beam and their different heat conductivity. The cut mechanism of a multi-layer BGA board using a 2$^{nd}$ harmonic Nd:YAG laser is the thermal vaporization by high temperature rise based on the Gaussian profile and copper melting point. In this experiment, we found that the sacrifice layer and Na blowing are effective in minimizing the surface burning by the reaction between oxygen in the air and the laser beam. In addition, N2 blowing reduces laser energy loss by debris and suppresses surface oxidation. Also, the beam incidence on the epoxy layer compared to polyimide was much more suitable to reduce damage to polyimide with copper wire for the multi layer BGA singulation. When the polyester double-sided tape is used as a sacrifice layer, surface carbonization becomes less. The SEM, non-contact 3D inspector and high-resolution microscope are used to measure cut line-width and surface morphology.

• 소성∙가공
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• 제28권5호
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• pp.239-246
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• 2019

Various surface texturing techniques have been studied because of the effective applicability of micro or nano scale surface patterns. Particularly, the most promising types of patterns include the hierarchical patterns, which consists of micro/nano structures. Different processes such as MEMS, laser machining, micro cutting and micro grinding have been applied in the production of hierarchical patterns on various material surfaces. This study demonstrates the process of hot imprinting to induce the hierarchical patterns on the Al alloy surfaces. Wire electrical discharge machining (WEDM) process was used to imprint molds with micro scale sinusoidal pattern. In addition, the sinusoidal pattern with rough surface morphology was obtained as a result of the discharge craters. Consequently, the hierarchical patterns consisting of the sinusoidal pattern and the discharge craters were prepared on the imprinting mold surface. Hot imprinting process for the Al plates was conducted on the prepared mold, and the replication performance was analyzed. As a result, it was confirmed that the hierarchical patterns of the mold were effectively duplicated on the surface of Al plate.