• Title/Summary/Keyword: Wire Cut

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A Study on Surface Roughness in Wire - Cut Electric Discharge Machining (와이어 컷 방전가공(W-EDM)후의 가공면 조도 고찰)

  • 최계광;김세환
    • Proceedings of the KAIS Fall Conference
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    • 2002.05a
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    • pp.59-64
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    • 2002
  • The effect of the numbers of processing on the punch and surface roughness of die block in the W-EDM, which is frequently used to manufacture parts of press die is studied. W-EDM equipment(Sodic A500H), the application of which has increased for its precision, is used in the process three times. To inspect the roughness of the three-time-processed dimension of the punch and the die, the surface roughness measuring instrument(System 5000 of Federal) is used.

Study on die plate design and machining using the 3D CAD/CAM system (3D CAD/CAM을 활용한 다이 플레이트의 설계 및 가공)

  • Chio Kye-Kwang
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.7 no.4
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    • pp.550-553
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    • 2006
  • This study used the 3D CAD/CAM system in manufacturing die plates to improve productivity. UG NX 3.0 was used as 3D CAD/CAM software, with the created NC code transmitted to the CNC Milling and Wire Cut Electric Discharge machine. The die plate was then automatically machined.

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Fabrication of Micro-tool by Micro-EDM and Its Applications (방전 가공을 이용한 미세 공구 제작과 응용)

  • 김보현;김동준;이상민;주종남
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2003.06a
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    • pp.1902-1906
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    • 2003
  • Micro-milling is an efficient method for fabricating micro structures because of its high machining rate compared with other non-conventional micro machining processes. But it is not easy to make a micro milling tool with less than 50 $\mu\textrm{m}$ in diameter by conventional machining. In this study, the characteristics of a micro milling tool fabricated by wire electrical discharge machining (WEDM) were studied. The workpiece is copper and stainless steel. The effects of some machining conditions such as feed rate, depth of cut, and a shape of tool were studied. The tools with D-shape and square shape in cross section were tested for machining micro grooves and 3D structures.

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Machining of Micro-scale Shapes using Micro-EDM Process (Micro-EDM 공정을 이용한 미세 형상 가공)

  • 김영태;박성준;이상조
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.9
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    • pp.109-117
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    • 2003
  • With development of high advanced technologies and skills, micro machining techniques also are being more functional and smaller. Some of the recently developed micro machining technologies are micro drilling, micro EDM, WEDG, LBM, micro milling, micro UVM etc. In these micro machining techniques, Micro -EDM is generally used for machining micro holes, pockets, and micro structures in difficult-cut-materials. For machining micro structures, first of all, tool electrode should be fabricated by WEDG process. In micro-EDM, parameters such as peak current, pulse width, duration time are very important to fabricate the tool electrode and micro structures. Developed experimental equipments are composed of RLC circuit with PWM. In this paper, using developed micro EDM machine, the characteristics of micro electro discharge machining are investigated at micro holes, slot, and pocket machining etc. Also the trends of tool wear are investigated in case of hole and slot machining.

Tool Electrode Wear Compensation using Round Trip Method for Machining Cavities in Micro EDM Process (마이크로 방전가공에서 Round Trip Method를 이용한 전극마모 보정)

  • Park Sung-Jun;Kim Young-Tae;Min Byung-Kwon;Lee Sang-Jo
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.10
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    • pp.42-49
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    • 2004
  • Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal process. The recent trend in reducing the size of product has given micro EDM a significant amount of research attention. Micro EDM is capable of machining not only micro holes and micro shafts as small as a few micrometers in diameter but also complex three dimensional micro cavities. But, longitudinal tool wear by electrical discharge is indispensable and this affects the machining accuracy in micro EDM process. Therefore, newly developed tool wear compensation strategy called round trip method is suggested and verified by experiment. In this method, machining depth of cut, overlap effect and critical travel length are also considered.

Novel high-Q veritcal inductor using bondwires for MMICs (본딩와이어를 이용한 MMIC용 고품질 수직형 인덕터)

  • 이용구;윤상기;이해영
    • Journal of the Korean Institute of Telematics and Electronics D
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    • v.34D no.9
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    • pp.28-35
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    • 1997
  • A novel high-Q vertical jinductor for MMICs is proposed and characterized in a wide range of frequencies (DC~10 GHz) using the numerical methods such as the PeEC(partial equivalent element circuit), the FDM (finite difference method) and the MoM (method of moments). Electrical superiority of the vertical inductor to the horizontal is observed in terms of the magnetic flux linkage and the ground screening effect. The veritcal bondwire inductor is designed in consideration of the wire bonding feasibility and the optimum electrical peformance. This structure is also analyzed using the equivalent circuit and compared with the conventional spiral inductors From the calculated results, high Q-factor, inductance, and cut-off frequency are observed to be inherent characteristics of the veritcal bondwire inductor.

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Effect of Heat Treatment on the Surface Machined by W-EDM (고온 열처리가 와이어 컷 가공면에 미치는 영향)

  • Choi, K.K.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.15 no.8 s.89
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    • pp.539-543
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    • 2006
  • Experimental studies are carried out in order to investigate the effects of heat treatment on the surface machined by W-EDM. In this work, two ways of heat treatment after W-EDM are considered. As a comparison, the machined surface by a traditional method such as milling/grinding is also considered. Thereby, specimens are prepared by four different machining methods. Those are (1) milling and then grinding, (2) wire-cut electric discharge machining (W-EDM), and (3) low temperature heat treatment or (4) high temperature heat treatment after W-EDM. The resulting surface roughness are measured and the changes of surface microstructures are investigated using the scanning electron microscope (SEM) with energy dispersive X-ray spectrometer (EDS). In general, heat treatment after W-EDM result in smoother surface and better chemical composition at the machined surface. Especially, high temperature tempering could remove defects in the thermally affected zone, which cause an overall deterioration of the surface machined by W-EDM.

Electromagnetic-Thermo-Circuit Coupled Model of Spark Generation by Wire Cut-off (전류도선 단선시 Spark 발생의 전자기-열-회로 결합 해석 모델링)

  • Cheon, Woong-jin;Lee, Dae-Geon;Hong, Seung-Geon;Lee, Kang-Hyouk;Ha, Seung-Hoon;Park, Soo-Chan;Par, Il-Han
    • Proceedings of the KIEE Conference
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    • 2015.07a
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    • pp.127-128
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    • 2015
  • 전력사용 증가에 따른 전력망의 확대에 따라 발생할 수 있는 사고와 안전성의 문제도 지속적으로 제기되고 있다. 그 중 화재사고의 발생원인 중 하나인 스파크에 관한 많은 실험적 연구가 존재하나, 수치해석 모델링을 통한 연구는 부족하다. 이 논문에서는 직류회로의 도선이 절단되는 순간 발생하는 스파크 현상을 다루기 위해, 등가회로의 개념을 적용하여 열과 전계 세기를 결합 해석하는 다중물리 해석 기법을 제시한다. 유한요소법을 이용한 수치해석 프로그램을 통하여 데이터를 도출한다.

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Study on synthesis of carbon nanomaterials by hydrogen mixing in counterflow methane diffusion flames (메탄 대향류 확산화염내 수소를 첨가한 탄소나노물질 합성에 관한 연구)

  • Shin, Woo-Jung;Choi, Jung-Sik;Yoon, Seok-Hun;Lee, Hyun-Sik;Choi, Jae-Hyuk
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2011.10a
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    • pp.88-89
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    • 2011
  • The study on synthesis of carbon nanomaterials by H2 mixing in counterflow methane diffusion flames has been experimentally conducted. We have also investigated on effect of catalyst and temperature in flame. The counterflow flame was formed by many kind of gas (fuel side using $CH_4-H_2-N_2$ and oxidizer side $N_2-O_2$) and nitrogen shields discharge on each other side to cut off oxidizer of the atmosphere. Ferrocene was used as a metal catalyst for CNTs synthesis. substrate was used to deposit carbon nanomaterials and these were analyzed by FE-SEM. We could find that carbon nanotubes and many kind of carbon nano materials were formed in Cu wire substrate, through this experiment.

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Effects of Machining Methods on the Surface Characteristics of Die Steel STD11 (금형강 STD11의 가공방법이 표면특성에 미치는 영향)

  • Choi, Kea-Kwang;Nam, Won-Jong;Lee, Yong-Shin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.3 no.3
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    • pp.17-23
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    • 2004
  • The performance and life of a die are influenced by the machining methods. In order to examine the effects of machining methods on surface charactenstics, simple experiments are devised and performed. A die steel STD11, commonly used as a die material in press working, is selected. Three ways of machining methods to manufacture a die are considered. Those are (1) milling and then grinding, (2) wire-cut electric discharge dachining (W-EDM) and (3) heat treatment after W-EDM. The resulting surface roughnesses are measured. Also, the changes of surface microstructures are investigated using the scanning electron microscope(SEM) with energy dispersive X-ray spectrometer(EDS) and the results are discussed in details.

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