• Title/Summary/Keyword: Winding loss

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Fabrication and Characteristic Tests of a 1 MVA Single Phase HTS Transformer with Concentrically Arranged Windings

  • Kim, S.H.;Kim, W.S.;Choi, K.D.;Joo, H.G.;Hong, G.W.;Han, J.H.;Lee, H.G.;Park, J.H.;Song, H.S.
    • Progress in Superconductivity and Cryogenics
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    • v.6 no.4
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    • pp.37-40
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    • 2004
  • A 1 MV A single phase high temperature superconducting (HTS) transformer was manufactured and tested. The rated voltages of primary and secondary of the HTS transformer are 22.9 kV and 6.6 kV respectively. BSCCO-2223 HTS tape was used for HTS windings of 1 MV A HTS transformer. In order to reduce AC loss generated in the HTS winding, the type of concentric arrangement winding was adopted to a 1 MV A HTS transformer. Single HTS tape for primary windings and 4 parallel HTS tapes for secondary windings were used considering the each rated current of the HTS transformer. A core of HTS transformer was fabricated as a shell type core made of laminated silicon steel plate. And a GFRP cryostat with a room temperature bore was also manufactured. The characteristic tests of 1 MV A HTS transformer were performed such as no load test, short circuit test and several insulation tests at 65 K using sub-cooled liquid nitrogen. From the results of tests, the validity of design of HTS transformer was ascertained.

A Study on the Analysis for Ac-losses of the Field Winding considering Load Changes of High-Tc Superconducting Synchronous Motor (고온초전도동기모터의 부하변동에 따른 계자권선의 교류손실 해석에 관한 연구)

  • Yun, Yong-Su;Song, Myeong-Gon;Jang, Won-Gap;Jang, In-Bae;Hong, Gye-Won;Lee, Sang-Jin;Go, Tae-Guk
    • The Transactions of the Korean Institute of Electrical Engineers B
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    • v.48 no.4
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    • pp.167-173
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    • 1999
  • The use of high-Tc superconducting synchronous motor in power machinery has many advantages such as reduced power dissipation, size and weight. This paper presents the ac loss simulation in the rotor having an high-Tc superconducting field winding using Ag sheathed Bi-2223. The analysis was conducted with an equivalent model of the high-Tc superconducting motor with flux damper under transition condition during which the load varies from 0 watt to 250watts and from 250watts to 500watts. The simulation results show that the transient state lasts for about 3 seconds, and the ac losses decreased exponentially from the initial value above 20mW.

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Design of a 33 MVA HTS Transformer with OLTC (OLTC를 고려한 33 MVA 초전도 변압기 설계)

  • Choi, J.H.;Lee, S.W.;Park, M.J.;Kim, W.S.;Choi, K.D.
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.885-886
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    • 2006
  • We have proposed a 100 MVA, 3 phases, 154 kV class HTS transformer which will substitute for 60 MVA conventional transformer. In this paper, we designed conceptually the structure of the superconducting windings of a single phase 33 MVA transformer. The power transformer of 154 kV class has a tertiary winding besides primary and secondary windings. So the HTS transformer should have the 3rd superconducting winding, it makes the cost of the HTS transformer high and the efficiency low. Further more we considered On Load Tap Changer (OLTC) in HTS power transformer. OLTC equipment is required for fitting to a power transformer by which the voltage ratio between the windings can be varied while the transformer is on load. We analyzed the electrical characteristics of the HTS transformer such as magnetic stress and AC loss.

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An Analysis on the Characteristics of the Contact-less Power Supply (무접점 전원장치의 특성분석)

  • Lee, Hyun-Kwan;Lee, Gi-Sik;Chung, Bong-Geun;Kang, Sung-In;Kong, Young-Su;Kim, Eun-Soo;Kim, Yoon-Ho
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.919-922
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    • 2006
  • Comparing with the conventional transformer without the air gap, a contact-less transformer with the large air-gap (4.8cm) between the long primary winding and the secondary winding has the increased leakage inductance and the reduced magnetizing inductance. By the increased leakage inductance and the reduced magnetizing inductance on the primary of the contact-less transformer, a good deal of the primary current circulates through magnetizing inductance, which results in a massive loss in contact-less power supply (CPS). In this paper, the efficiency characteristics of the contact-less power supply using a series resonant converter is analyzed and simulated. The results are verified on the simulation based on the theoretical analysis and the 1.8kW experimental prototype.

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Properties of Electrical Performance on Stator Coil of Traction Motor by Accelerated lest using Transient Surge (과도서지를 이용한 가속열화 시험법에 따른 견인전동기 고정자 코일의 전기적 특성 변화)

  • 박현준;장동욱;이길헌;최종선;김저우
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.16 no.9
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    • pp.783-789
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    • 2003
  • The winding problems of traction motor are the major determinant of motor's life. The root cause of winding failure is gradual deterioration of the insulation due to thermal, electrical, mechanical and environmental stresses. The aging of the insulation reduces the electrical and mechanical strength of the insulation. At same point, a voltage surge or mechanical shock from a traction motor start will fracture or break down the insulation. To achieve the expected life usually requires extensive laboratory evaluation of the insulation systems and the use of accelerated aging tests. There are several nondestructive test available for checking, the condition of motor insulation, the probable extent of aging, and the rate of which aging is taking place. So the insulation characteristics of stator coil were each analyzed by measurement of dielectric loss(tan$\sigma$), capacitance and partial discharge. The method of diagnosis is able to analyze the insulation condition and evaluate the life of the traction motor.

The Temperature Distribution Analysis of Mold transformer (100kVA 주상용 몰드 변압기의 온도분포 해석)

  • Cho, Han-Goo;Lee, Un-Yong
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05b
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    • pp.125-129
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    • 2004
  • The mold transformers have been widely used in underground substations in large building and have some advantages in comparison to oil-transformer, that is low fire risk, excellent environmental compatibility, compact size and high reliability. In addition, the application of mold transformer for outdoor is possible due to development of epoxy resin. The mold transformer generally has cooling duct between low voltage coil and high voltage coil. A mold transformer made by one body molding method has been developed for small size and low loss, but it needs some cooling method because heat radiation between each winding is difficult. The life of transformer is significantly dependent on the thermal behavior in windings. Many transformer designers have calculated temperature distribution and hot spot point by FEM(finite element method) to analyze winding temperature rise. In this paper, the temperature distribution and thermal stress analysis of 100kVA pole cast resin transformer for power distribution are investigated by FEM program.

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Manufacture and Characteristics of the Planar Transformer using low power loss magnetic materials (저손실 자심재료를 이용한 평면변압기 제조 및 동작특성)

  • Lee, Hae-Yon;Heo, Jeong-Seob;Kim, Hyun-Sik;Park, Hye-Young;Ustinov, Evgeniy
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2004.05b
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    • pp.19-22
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    • 2004
  • The resonant planar transformer, which had power capacity of 300 W, input voltage of 220 V, output voltage of 15 V, and switching frequency of 500 kHz, was designed and manufactured by using the planar core with large effective area and the flat copper lead frames for miniaturization and high efficiency of the switching mode power supply (SMPS). As well as, a resonant converter equipped with the above mentioned planar transformer was manufactured and electromagnetic characteristics were investigated. The numerical value of turns for 1st and 2nd winding were 12 and 2 respectively. The self inductance of 1st winding was 33.2 ${\mu}H$, very low leakage inductance of 1.27 ${\mu}H$, and the coupling factor of 0.98 were obtained at switching frequency of 300 kHz. The high efficiency of 88.21 % for the SMPS equipped with planar transformer was obtained at power capacity of 300 W.

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Study on designing of Flat Transformer and operating characteristics of Converter (Flat Transformer 코아의 설계와 컨버터 동작 특성)

  • Han, Se-Won;Cho, Han-Goo
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2003.11a
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    • pp.587-590
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    • 2003
  • The first attention in designing a transformer for low temperature rise should be to reduce losses. Leakage inductance and temperature rise are two of the more impotent problems facing the magnetic core technology of today's high frequency transformers. Excessive leakage inductance increases the stress on the switching transistors and limits the duty-cycle, and excessive temperature rise can lead the design limitation of high frequency transformer with high current. The flat transformer technology provides a very good solution to the problems of leakage inductance and thermal management for high frequency power. The critical magnetic components and windings are optimized and packaged within a completely assembled module. The turns ratio in a flat transformer is determined as the product of the number of elements or modules times the number of primary turns. The leakage inductance increase proportionately to the number of elements, but since it is reduced as the square of the turns, the net reduction can be very significant. The flat transformer modules use cores which have no gap. This eliminates fringing fluxes and stray flux outside of the core. The secondary windings are formed of flat metal and are bonded to the inside surface of the core. The secondary winding thus surrounds the primary winding, so nearly all of the flux is captured.

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Calculation of Leakage Inductance of Integrated Magnetic Transformer with Separated Secondary Winding Used in ZVS PSFB Converter

  • Tian, Jiashen;Zhang, Yiming;Ren, Xiguo;Wang, Xuhong;Tao, Haijun
    • Journal of Magnetics
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    • v.21 no.4
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    • pp.644-651
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    • 2016
  • A novel zero voltage switching (ZVS) phase shift full bridge (PSFB) converter used in geophysical exploration is proposed in this paper. To extend the ZVS ranges and increase power density of the converter, external inductor acting as leakage inductance is applied and integrated into the integrated magnetic (IM) transformer with separated secondary winding. Moreover, the loss of ZVS PSFB converter is also decreased. Besides, the analysis and accurate prediction methodology of the leakage inductance of the IM transformer are proposed, which are based on magnetic energy and Lebedev. Finally, to verify the accuracy of analysis and methodology, the experimental and finite element analysis (FEA) results of IM transformer and 40 kW converter prototypes are given.

High-Speed BLDC Motor Design for Suction Fan and Impact on the Loss caused by Core Welding

  • Hong, Hyun-Seok;Kim, In-Gun;Lee, Ho-Joon;Go, Sung-Chul;Lee, Ju
    • Journal of Electrical Engineering and Technology
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    • v.12 no.1
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    • pp.126-133
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    • 2017
  • This paper deals with the effects of welding, which is done to fix the stator stack, on a motor in case of fabricating a prototype motor that is manufactured in a small quantity. In the case of a small motor, the stator is designed and fabricated with the segmented core as a way to raise the fill factor of winding wire to the utmost within a limited size. In case of fabrication by welding both inside and outside of the stator in order to fix the segmented-core stator, the effects of stack are ignored, and the eddy current loss occurs. This paper performed the no-load test on an IPM-type BLDC motor for driving the suction fan of a vacuum cleaner, which was manufactured by using a segmented-core stator. As a result of the test, it was found that input power more than expected was supplied. To analyze the effects of welding by using the finite element analysis method and verify them experimentally, a stator was re-manufactured by bonding, and input power supplied during the no-load test was compared.