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Energy Absorbing Control Characteristic of Al Thin-walled Tubes (AL 박육부재의 에너지 흡수 제어특성)

  • Yang, Yong-Jun;Yang, In-Young
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.17 no.1
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    • pp.86-91
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    • 2008
  • The structural members must be designed to control characteristics of energy absorption for protecting passengers in a car accident. Study on collapse characteristics of structural member is currently conducted in parallel with other studies on effective energy absorption capacity of structural members with diverse cross-sectional shapes and various materials. This study concerns the crashworthiness of the widely used vehicle structural members, square thin-walled tubes, which are excellent in the point of the energy absorption capacity. The absorbed energy, mean collapse load and deformation mode were analyzed for side member which absorbs most of the collision energy. To predict and control the energy absorption, controller is designed in consideration of its influence on height, thickness and width ration in this study. The absorbed energy and mean collapse load of square tubes were increased by $15{\sim}20%$ in using the controller, and energy absorbing capability of the specimen was slightly changed by change of the high controller's height.

Analysis of Friction Coefficient Dependent on Variation of Steel Grade and Reduction Ratio in High Temperature Rolling Process (고온압연공정에서 강종 및 감면율 변화에 따른 마찰계수 변화 분석)

  • Her, J.;Lee, H.J.;Na, D.H.;Lee, Y.
    • Transactions of Materials Processing
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    • v.18 no.5
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    • pp.410-415
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    • 2009
  • Experimental and numerical studies were performed to examine the effect of material temperature and reduction ratio on friction coefficient during hot flat rolling. We carried out a single pass pilot hot flat rolling test at the temperatures range of $900{\sim}1200^{\circ}C$ and measured the spread of deformed material while reduction ratio varied from 20% to 40%. Materials used in this study were a high carbon steel and two alloy steels. The dimension of specimen used in hot rolling experiment was $50mm{\times}50mm{\times}300mm$. We performed a series of finite element simulation of the hot rolling process to compute the friction coefficient change in terms of steel grade and reduction ratio. Results showed that temperature dependency of friction coefficient is not noteworthy but the effect of reduction ratio on friction coefficient is quite large. For high carbon steel, friction coefficient at reduction ratio of 30% is lower than that at that of 20%. Meanwhile friction coefficient at reduction ratio of 40% was one and half times large compared with that at that of 20%. The effect of steel grade on friction coefficient was significant when reduction ration was large, e.g., 40%.

A study on the pure Al weldability using a pulsed Nd : YAG laser (펄스형 Nd:YAG 레이저를 이용한 Al의 용접 특성연구)

  • 김덕현
    • Journal of Welding and Joining
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    • v.11 no.1
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    • pp.52-61
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    • 1993
  • Laser welding of ASTM no. 1060 Al plate with a pulsed Nd: YAG laser of 200W average power was performed for end capping of KMRR nuclear fuel elements In this research, we performed basic welding experiments. Firstly, laser output parameters which affect laser welding parameters were studied by changing laser input parameters for effective welding of 1060 Al plates. We found that laser power density and pulse energy are important parameters for smooth bead shape. Secondly, welding parameters which affect weld width-to-depth ratio were studied by changing power density and pulse energy, shielding gas, and defocusing. We found that power density must be higher than 0.3 Mw/cm$^{2}$ pulse energy must be higer than 3 J. travel speed must not exceed 200mm/sec, laser focus must be existed beneath 2-3mm from plate surface and helium is proper shielding gas. Thirdly, we studied the weld defects of Al-1060 such as crack and porosity in lap-joint welding. We designed new welding geometry for crack free welding of Al-1060 plates, and obtained crack free weldment but with lack of fusion. However, with Ti, Zr grain refiner elements, we can weld Al plates without solidification hot crack. Finally, we studied the origin of porosity by changing shielding gas. And we found that porosity was resulted from entrapment of shielding gas by the collapsing keyhole.

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Development of a Fermented TMR for Pigs Using Bale-Wrapping System (랩-베일을 이용한 양돈용 TMR 발효사료 제조 시스템 개발)

  • Kim, Hyuck-Joo;Yu, Byeong-Kee;Lee, Sunghyoun;Yu, Ji-Su;Seo, Hyoung-Duk
    • Journal of Animal Environmental Science
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    • v.20 no.3
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    • pp.105-116
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    • 2014
  • In this study, we developed a fermented TMR producing system which could a continuous operation of baling and wrapping the mixed TMR. The baling part has fixed chamber of dia. 900 mm and width 900 mm. And the the turn-table type wrapping part is very compact compared to conventional one in market. The test result were: The absorbed power of the prototype in working was 9.0~15.7 kW. The combined baling and wrapping performance was over 20 bales/hr. The leakage in the process was around 1.9 kg for making a 350 kg TMR bale. The diameter of wrapped TMR bale was 900~950 mm, and its weight was 350 kg in average. Therefore the density was $718kg/m^3$, and it was very high density to the inputted TMR. The pH of the fermented TMR was 5.0~5.6 which was similar to the fermented haylage, also the TMR had no butyric acid's odor.

A Study on the Fabric Fashion Dolls' Body Pattern (봉제패션인형의 바디패턴에 관한 연구)

  • Han, Mi-Ran;Kim, Yeo-Sook
    • Fashion & Textile Research Journal
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    • v.11 no.1
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    • pp.140-146
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    • 2009
  • In this study, the ideal human body of adult woman is to express, and the body dimension of the woman model is produced and compared in doll model with the bodily dimension by presenting the body pattern to produce the dolls with the ideal body proportion visually. For the research process, by collecting, comparing and analyzing the body pattern of the currently used embroidery fashion doll, the pattern of body suit that displays the body of women is designed with the size of model with the height of 168cm. This is scaled for 1/4 of its entirety to make the doll of around 40cm and produced the research doll with two revisions. When compared with the ratio of each part of the body for the height of the produced research doll with the bodily ration of the major ratio of the height of the standard bodily size of Size Korea 2004, the ratio of the category of the height is almost consistent, and the width category is shown approximately 80~85%, waist for 75%, thickness category for approximately 90% as the ideal ratio.

Cascaded-transformer-based 3$^{n-1}$+2 level PWM Inverter (다단 변압기 기반 3$^{n-1}$+2 레벨 PWM 인버터)

  • Kang, Feel-Soon;Park, Jin-Hyun
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • v.9 no.2
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    • pp.681-684
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    • 2005
  • This paper presents a useful multilevel PWM inverter scheme based on a (3$^{n-1}$+2) level generation technique. It consists of a PWM inverter, an assembly of LEVEL inverters, and cascaded transformers. To produce high quality output voltage waves, it synthesizes a large number of output voltage levels using cascaded transformers, which have a series-connected secondary. By a suitable selection of secondary turn-ration of the transformer, the amplitude of an output voltage is appeared at the rate of an integer to an input dc source. Operational principles and analysis are illustrated in depth. The validity of the proposed system is verified through computer-aided simulations and experimental results using prototypes generation output voltages of an 11-level and a 29-level, respectively. And their results are compared with conventional counterparts.

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Examining the Effect of L/W Ratio on the Hydro-dynamic Behavior in DAF System Using CFD & ADV Technique (전산유체역학과 ADV기술을 이용한 장폭비의 DAF조내 수리흐름에 미치는 영향 연구)

  • Park, No-Suk;Kwon, Soon-Bum;Lee, Sun-Ju;Bae, Chul-Ho;Kim, Jeong-Hyun;Ahn, Hyo-Won
    • Journal of Korean Society of Water and Wastewater
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    • v.19 no.4
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    • pp.421-428
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    • 2005
  • Dissolved air flotation (OAF) is a solid-liquid separation system that uses fine bubbles rising from bottom to remove particles in water. In this study, we investigated the effect of L/W (L; Length, W; Width) on the hydro-dynamic behavior in DAF system using CFD (Computational Fluid Dynamics) and ADV (Acoustic Doppler Velocimetry) technique. The factual full-scale DAF system, L/W ratio of 1:1, was selected and various L/W ratio (2:1, 3:1, 4:1 and 5:1) conditions were simulated with CFD. For modelling, 2-phase (gas-liquid) flow equations for the conservation of mass, momentum and turbulence quantities were solved using an Eulerian-Eulerian approach based on the assumption that very small particle is applied in the DAF system. Also, for verification of CFD simulation results, we measured the factual velocity at some points in the full-scale DAF system with ADV technique. Both the simulation and the measurement results were in good accordance with each other. As the results of this study, we concluded that L/W ratio and outlet geometry play important role for flow pattern and fine bubble distribution in the flotation zone. In the ratio of 1:1, the dead zone is less than those in other cases. On the other hands, in the ration of 3:1, the fine bubbles were more evenly distributed.

NUMERICAL ANALYSIS FOR TURBULENT FLOW OVER A THREE DIMENSIONAL CAVITY WITH LARGE ASPECT RATION (세장비 변화에 따른 3차원 공동 주위의 난류유동 및 음향 특성에 관한 수치적 연구)

  • Mun, P.U.;Kim, J.S.
    • 한국전산유체공학회:학술대회논문집
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    • 2009.11a
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    • pp.13-18
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    • 2009
  • Flight vehicles such as wheel wells and bomb bays have many cavities. The flow around a cavity is characterized as an unsteady flow because of the formation and dissipation of vortices brought about by the interaction between the free stream shear layer and the internal flow of the cavity. The resonance phenomena can damage the structures around the cavity and negatively affect the aerodynamic performance and stability of the vehicle. In this study, a numerical analysis was performed for the cavity flows using the unsteady compressible three-dimensional Reynolds-Averaged Navier-Stokes (RANS) equation with Wilcox's turbulence model. The Message Passing Interface (MPI) parallelized code was used for the calculations by PC-cluster. The cavity has aspect ratios (L/D) of 2.5 ~ 7.5 with width ratios (W/D) of 2 ~ 4. The Mach and Reynolds numbers are 0.4 ~ 0.6 and $1.6{\times}106$, respectively. The occurrence of oscillation is observed in the "shear layer and transient mode" with a feedback mechanism. Based on the Sound Pressure Level (SPL) analysis of the pressure variation at the cavity trailing edge, the dominant frequencies are analyzed and compared with the results of Rossiter's formula. The dominant frequencies are very similar to the result of Rossiter's formula and other experimental data in the low aspect ratio cavity (L/D = ~ 4.5). In the large aspect ratio cavity, however, there are other low dominant frequencies due to the leading edge shear layer with the dominant frequencies of the feedback mechanism. The characteristics of the acoustic wave propagation are analyzed using the Correlation of Pressure Distribution (CPD).

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A Study on Flow Induced Vibration of Cantilever Plate with Angle of Attack (받음각을 갖는 평판보의 유동 여기진동에 관한 연구)

  • 이기백;손창민;김봉환
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.15 no.6
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    • pp.1919-1932
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    • 1991
  • Experimental studies are conducted to investigate the Flow-Induced Vibration mechanism for cantilever plate model with the angle of attack (.alpha.=10.deg., 20.deg., 30.deg.). Research is divided into two parts. First, the flow fields around two dimensional flat plate model are investigated using LDV system. Second, the vortex shedding frequency and response spectra of cantilever plate are obtained experimentally using gap sensor and hot wire anemometer. Finite element method program was used in order to predict the flow field and pressure field around thin flat plate. And some predicted results were compared with the experimental data. The aspect ration of test model is d/t=25 (d; width, t; thickness). From the measurement of the flow field it was found that in the case of small inclined (.alpha.=10.deg., 20.deg.) relatively, the separated boundary layer at sharp leading edge developed smoothly downstream. With increasing the angle of attack of the plate, stagnation region was appeared on the back side of the plate and separated boundary layer was extended downstream. These trends are a good agreement with the computational results. It was found by analysis of response spectra of cantilever plate that the influences of vortex shedding frequency were important at the large of attack (.alpha.=30.deg.), and two peak values appear in entire test model at 24Hz, 150Hz.

Internal Short-circuiting Estimation in Clearwell : Part A. Improving T10/T Using Intra Basin and Diffuser Wall by Applying ISEM to Field (정수지 내부 단락류 발생 평가 : Part A. 정수장 내부 단락류 분석을 통한 장폭비와 형태가 T10/T 값에 미치는 영향 연구)

  • Shin, Eunher;Lee, Seungjae;Kim, Sunghoon;Park, Heekyung
    • Journal of Korean Society of Water and Wastewater
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    • v.22 no.1
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    • pp.105-112
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    • 2008
  • Disinfection is a basic and effective microorganism inactivation method and historically contributed a decrease in waterborne diseases. To guarantee the disinfection ability, improving T in CT value is important. Many indexes are used to estimate the hydraulic efficiency, however, these are black-box analysis. Therefore it is need to develope new estimation method. In this study, internal short-circuiting estimation method (ISEM) is developed using CFD and we inquire into the factor which causes increase of $T_{10}/T$ value as LW ratio increases. And the effect of shape on the relation of LW ratio and $T_{10}/T$ is analyzed. As LW ratio increases, internal short-circuiting index (ISI) of influent and effluent zone is rapidly reduced and recirculation and dead zone are reduced in channel zone. Therefore, as the $T_{10}/T$ value converges maximum value, ISI curve is changed from "V" shape to "U" shape and hydraulic efficiency is improved especially in downstream portion of clearwell. The less the shape ratio(width/length of clearwell) is the less the $T_{10}/T$ value is at a same LW ratio because the portion of turning zone increases as shape ration decreases, therefore more boundary separation is generated.