• Title/Summary/Keyword: Wide load range efficiency

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High Efficiency Design Procedure of a Second Stage Phase Shifted Full Bridge Converter for Battery Charge Applications Based on Wide Output Voltage and Load Ranges

  • Cetin, Sevilay
    • Journal of Power Electronics
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    • v.18 no.4
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    • pp.975-984
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    • 2018
  • This work presents a high efficiency phase shifted full bridge (PSFB) DC-DC converter for use in the second stage of a battery charger for neighborhood electrical vehicle (EV) applications. In the design of the converter, Lithium-ion battery cells are preferred due to their high voltage and current rates, which provide a high power density. This requires wide range output voltage regulation for PSFB converter operation. In addition, the battery charger works with a light load when the battery charge voltage reaches its maximum value. The soft switching of the PSFB converter depends on the dead time optimization and load condition. As a result, the converter has to work with soft switching at a wide range output voltage and under light conditions to reach high efficiency. The operation principles of the PSFB converter for the continuous current mode (CCM) and the discontinuous current mode (DCM) are defined. The performance of the PSFB converter is analyzed in detail based on wide range output voltage and load conditions in terms of high efficiency. In order to validate performance analysis, a prototype is built with 42-54 V / 15 A output values at a 200 kHz switching frequency. The measured maximum efficiency values are obtained as 94.4% and 76.6% at full and at 2% load conditions, respectively.

PWM Controller of Power Factor Correction Circuit to Improve Efficiency for Wide Load Range (넓은 부하범위에서 고효율 특성을 갖는 역율개선회로의 PWM 제어기)

  • Son, Min-soo;Kim, Hong-jung;Park, Gwi-chul;Choi, Jaeho
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.75-76
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    • 2016
  • This paper proposes a power factor correction circuit with a high efficiency over a wide load range characteristics for a communication power supply. And the characteristic verification is applied to produce a design of prototype. Power factor correction circuit can reduce conduction losses by applying Bridgeless Boost Converter for efficiency. Over a wide load range to maintain the efficient, the control method of a PWM controller is divided by two sections according to the load area. In the low-load region, it was reduced switching losses by applying the critical conduction mode control method. On the other hand, in the heavy-load area, the hysteresis current control method is used to maintain the high efficiency over a wide load range by limiting the peak noise of the inductor.

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High Efficiency Design Considerations for the Self-Driven Synchronous Rectified Phase-Shifted Full-Bridge Converters of Server Power Systems

  • Cetin, Sevilay
    • Journal of Power Electronics
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    • v.15 no.3
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    • pp.634-643
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    • 2015
  • This paper presents a high frequency design approach for improving efficiency over a wide load range in the self-driven phase-shifted full-bridge converters for server power systems. In the proposed approach, a detailed ZVS analysis of the lagging leg switches in both the continuous conduction mode (CCM) and the discontinuous conduction mode (DCM) is presented. The optimum dead time and the determination of the appropriate operation mode are given for high efficiency according to the load conditions. Finally, the optimum operation conditions are defined to achieve a high-efficiency. A laboratory prototype operating at 80 kHz, rated 1 kW (12 V-83.3 A), is built to verify proposed theoretical analysis and evaluations. The experimental results show that the maximum efficiency is achieved as 95% and 83.5% at full load and 5% load conditions, respectively.

A Wide Input Range, 95.4% Power Efficiency DC-DC Buck Converter with a Phase-Locked Loop in 0.18 ㎛ BCD

  • Kim, Hongjin;Park, Young-Jun;Park, Ju-Hyun;Ryu, Ho-Cheol;Pu, Young-Gun;Lee, Minjae;Hwang, Keumcheol;Yang, Younggoo;Lee, Kang-Yoon
    • Journal of Power Electronics
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    • v.16 no.6
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    • pp.2024-2034
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    • 2016
  • This paper presents a DC-DC buck converter with a Phase-Locked Loop (PLL) that can compensates for power efficiency degradation over a wide input range. Its switching frequency is kept at 2 MHz and the delay difference between the High side driver and the Low side driver can be minimized with respect to Process, Voltage and Temperature (PVT) variations by adopting the PLL. The operation mode of the proposed DC-DC buck converter is automatically changed to Pulse Width Modulation (PWM) or PWM frequency modes according to the load condition (heavy load or light load) while supporting a maximum load current of up to 1.2 A. The PWM frequency mode is used to extend the CCM region under the light load condition for the PWM operation. As a result, high efficiency can be achieved under the light load condition by the PWM frequency mode and the delay compensation with the PLL. The proposed DC-DC buck converter is fabricated with a $0.18{\mu}m$ BCD process, and the die area is $3.96mm^2$. It is implemented to have over a 90 % efficiency at an output voltage of 5 V when the input range is between 8 V and 20 V. As a result, the variation in the power efficiency is less than 1 % and the maximum efficiency of the proposed DC-DC buck converter with the PLL is 95.4 %.

Design of a Variable Inductor Using MR Fluid Gap for Wide Load Range Efficiency Improvement of a Soft-Switching High-Power Density Bidirectional Dc-Dc Converter

  • Ahmed, Furqan;Kim, Su-Han;Cha, Honnyong
    • Proceedings of the KIPE Conference
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    • 2013.07a
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    • pp.184-185
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    • 2013
  • In this paper, design of a variable inductor using MR Fluid Gap is proposed for wide load range efficiency improvement of a bidirectional DC-DC converter. As compared to conventional constant value inductor designed to have negative current for ZVS at heavy load but suffers high losses at light load due to its small inductance, the proposed variable inductor not only have small inductance at high current for ZVS but also it has large inductance at low current to decrease light load losses.

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Switching Method of 3-phase Interleaved Bidirectional DC-DC Converter to Achieve High Efficiency in Wide Load Range (넓은 부하영역에서 고효율을 얻기 위한 3상 인터리브드 양방향 DC-DC 컨버터의 스위칭 기법)

  • Jung, Jae-Hun;Seo, Bo-Gil;Sun, Daun;Nho, Eui-Cheol
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.64 no.9
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    • pp.1306-1314
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    • 2015
  • This paper deals with a switching method of a three-phase interleaved bidirectional DC-DC converter to obtain high efficiency in wide load range. The proposed soft-switching method provides ZVS and ZCS at turn-on, and ZVS at turn-off of the switch as well as considerably reduced conduction loss in light load. Simulation and experiment are carried out with a bidirectional DC-DC converter having the power rating of 3 [kW], and those results show the validity of the proposed switching method.

A High-Efficiency, Auto Mode-Hop, Variable-Voltage, Ripple Control Buck Converter

  • Rokhsat-Yazdi, Ehsan;Afzali-Kusha, Ali;Pedram, Massoud
    • Journal of Power Electronics
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    • v.10 no.2
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    • pp.115-124
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    • 2010
  • In this paper, a simple yet efficient auto mode-hop ripple control structure for buck converters with light load operation enhancement is proposed. The converter, which operates under a wide range of input and output voltages, makes use of a state-dependent hysteretic comparator. Depending on the output current, the converter automatically changes the operating mode. This improves the efficiency and reduces the output voltage ripple for a wide range of output currents for given input and output voltages. The sensitivity of the output voltage to the circuit elements is less than 14%, which is seven times lower than that for conventional converters. To assess the efficiency of the proposed converter, it is designed and implemented with commercially available components. The converter provides an output voltage in the range of 0.9V to 31V for load currents of up to 3A when the input voltage is in the range of 5V to 32V. Analytical design expressions which model the operation of the converter are also presented. This circuit can be implemented easily in a single chip with an external inductor and capacitor for both fixed and variable output voltage applications.

A High Efficiency Bidirectional Resonant Converter With Auxilary LC Circuit for V2G System (V2G 시스템을 위한 보조 LC 회로를 가진 고효율 양방향 공진형 컨버터)

  • Tranand, Duc-Hung;Choi, Woojin
    • Proceedings of the KIPE Conference
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    • 2016.07a
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    • pp.323-324
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    • 2016
  • In this paper a high efficiency bidirectional resonant converterfor Vehicle-to-Grid applications (V2G) is proposed.The proposed converter has adopted an LC auxiliary circuit in the third winding of the transformer. With the proposed method full softswitching can be ensured in all switches over a wide range of loadsand the secondary ringing can be removed with no additional snubber or clamp circuitry.In addition, since the proposed resonant converter is able to operate at an almost constant resonant frequencyregardless of the load, CC/CV charge of the battery can be simply implemented with high efficiency. A 3.3 kW bidirectional converter for On-Board Charger of Electric Vehicle is implemented to verify the validity of the proposed method. The experimental results show the high efficiency characteristics of the proposed converter over the wide range of load in both charge and discharge mode. The maximum efficiency of the proposed system was 98.13 % at 2.3 kW during the constant voltage mode charge operation.

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A Novel Grid-Connected PV PCS with New High Efficiency Converter

  • Min, Byung-Duk;Lee, Jong-Pil;Kim, Jong-Hyun;Kim, Tae-Jin;Yoo, Dong-Wook;Ryu, Kang-Ryoul;Kim, Jeong-Joong;Song, Eui-Ho
    • Journal of Power Electronics
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    • v.8 no.4
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    • pp.309-316
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    • 2008
  • In this paper, new topology is proposed that can dramatically reduce the converter power rating and increase the efficiency of total PV system. Since the output voltage of PV module has very wide voltage range, in general, the DC/DC converter is used to get constant high DC voltage. According to analysis of PV characteristics, in proposed topology, only 20% power of total PV system power is needed for DC/DC converter. DC/DC converter used in proposed topology has flat efficiency curve at all load range and very high efficiency characteristics. The total system efficiency is the product of that of converter and that of inverter. In proposed topology, because the converter efficiency curve is flat all load range, the total system efficiency at the low power range is dramatically improved. The proposed topology is implemented for 200kW PCS system. This system has only three DC/DC converters with 20kW power rating each other. It is only one-third of total system power. The experiment results show that the proposed topology has good performance.

Wide-Input Range Dual Mode PWM / Linear Buck Converter with High robustness ESD Protection Circuit

  • Song, Bo-Bae;Koo, Yong-Seo
    • JSTS:Journal of Semiconductor Technology and Science
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    • v.15 no.2
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    • pp.292-300
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    • 2015
  • This paper proposes a high-efficiency, dual-mode PWM / linear buck converter with a wide-input range. The proposed converter was designed with a mode selector that can change the operation between PWM / linear mode by sensing a load current. The proposed converter operates in a linear mode during a light load and in PWM mode during a heavy load condition in order to ensure high efficiency. In addition, the mode selector uses a bit counter and a transmission gate designed to protect from a malfunction due to noise or a time-delay. Also, in conditions between $-40^{\circ}C$ and $140^{\circ}C$, the converter has variations in temperature of $0.5mV/^{\circ}C$ in the PWM mode and of $0.24mV/^{\circ}C$ in the linear mode. Also, to prevent malfunction and breakdown of the IC due to static electricity, the reliability of IC was improved by embedding a self-produced 8 kV-class(Chip level) ESD protection circuit of a P-substrate Triggered SCR type with high robustness characteristics.