• Title/Summary/Keyword: Wheel Axle

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Wheel-Rail Contact Analysis considering the Deformation of Wheel and Axle (차륜 및 차축의 변형을 고려한 차륜-레일 접촉해석)

  • Choi, Ha-Young;Lee, Dong-Hyong;You, Won-Hee;Lee, Jong-Soo
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.20-27
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    • 2010
  • A precise evaluation of the contact position and the distribution of contact pressure in a wheel-rail interface analysis is one of the most important procedures to predict fatigue life and wear of wheel and rail. This paper presents the analysis result of finite element method(FEM) to investigate how the deformation of a wheelset, which is the assembly of wheel and axle of a railroad vehicle, affect the contact analysis of wheel and rail. 3D-FEM was used to analyze three contact models; a model with only wheel, a model with wheelset, and a model with simplified wheel and rail geometry. The analysis result of the contact position and the distribution of contact pressure are discussed. It is shown that the analysis results of a model with wheelset represent largest value with respect to contact pressure and contact stress. Furthermore, it is found that the distribution of contact pressure and the contact position is highly affected by the deformation of wheel and axle. It is concluded that the deformation of axle should be considered to evaluate the exact contact parameters in a wheel-rail contact analysis.

Fracture Mechanics Characteristics of Wheel and Axle For High Speed Train (고속철도용 차륜과 차축의 파괴역학적 특성)

  • Kwon, Seok-Jin;Seo, Jung-Won;Lee, Dong-Hyung;Ham, Young-Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.27 no.8
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    • pp.28-34
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    • 2010
  • Railway wheel and axle is the most critical components in railway system. A wheel and axle failure can cause a derailment with its attendant loss of life and property. The service conditions of railway vehicles have become severe in recent years due to a general increase in operating speeds. Therefore, more precise evaluate of wheelset strength and safety has been desired. Fracture mechanics characteristics such as dynamic fracture toughness, fatigue threshold and charpy impact energy with respect to the tread, plate, disc hole of wheel and the surface of press fitted axle are evaluated. This paper describes the difference of fracture toughness, fatigue crack growth and fatigue threshold at the locations of wheel and axle. The results show that the dynamic fracture toughness, $K_{ID}$, is obviously lower than static fracture toughness, $K_{IC}$ and the fracture mechanics characteristics are difference to the location of wheel tread and hole.

Creative Design of Cap for Wheel and Axle of Railway Vehicle by Using TRIZ/CAE (TRIZ/CAE를 활용한 철도차량 윤축용 캡의 창의적 설계)

  • Huh, Yong-Jeong;Kim, Jae-Min;Hong, Sung-Do
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.14 no.6
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    • pp.2581-2587
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    • 2013
  • This paper aims at the design of wheel and axle with cap. The cap is conceptually designed by using TRIZ/CAE. Wheel axle is used at railway vehicle to safety and it is always investigated to reduce the railway vehicle weight. The cap has hollow shaft with the material of SM45C. Cap is located in the bearing seat of wheel and axle. The cap becomes durable within the allowable stress of EN13103, 13104 standard. In this study, the strength of wheel and axle with cap becomes higher than that of hollow shaft. The weight of wheel and axle with cap becomes lower by about 6.75 percent than that of solid shaft. The confidence of wheel and axle with cap can be improved by comparing with solid and hollow shafts.

Identification of vibration source and vibration improvement design of forklift truck with trans-axle type power train (Trans-axle형태의 구동계를 갖는 지게차의 진동원 파악 및 저감설계)

  • 박인환;김성재;김낙인
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.05a
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    • pp.855-860
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    • 2001
  • In this study, the improvement work to reduce the steering wheel vibration of a forklift truck is performed. The forklift truck newly developed possesses a trans-axle type power train to achieve a compact and low-price design. The forklift truck is directly subjected to a high-level engine vibration through hard mounted trans-axle housing. The engine vibration shakes the whole system of the forklift truck, and then a high level local vibration of steering wheel could not be avoided. As the results, the vibration source and path mechanisms are experimentally identified and then an improvement design is proposed to minimize the steering wheel vibration.

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Development of Working Tractor with Four-Type Wheel Steering System I(Development of Power Train System) (4방식 조향장치를 적용한 관리 작업차 개발 I(동력전달 시스템 개발))

  • Cho Hyun-Deog
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.1
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    • pp.66-72
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    • 2005
  • The working tactor of this study, an agriculture machine, is consisted of 4 wheel driving system with gear trains and 4-type wheel steering system. Since technological regions for 4 wheel driving system and 4-type wheel steering system are some large, we divide on two studies on 4 wheel driving system and 4-type wheel steering system This study develops transmission and axle that are very important units for strong working operation because the power of tractor is largely affected by transmission and axle. Even if the development of the power train is some common technology, it is very complicated work and needs many experience know-hows. So, for new given specifications fitted to the working tractor, a kind of new agriculture machine, this study haws out processes that are development of assembly drawing and strength analysis through classical method and CAE software for all internal parts and housing cases.

A Study on the contact force calculation by bending load of axle of rolling stocks (철도차량 차축의 굽힘하중에 의한 차륜/레일 접촉력 계산에 관한 연구)

  • Ham, Young-Sam
    • Proceedings of the KSME Conference
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    • 2008.11a
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    • pp.481-484
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    • 2008
  • The important factor to evaluate the running safety of a railway vehicle would be the interaction force between wheel and rail(derailment coefficient), for which is one of important factors to check the running safety of a railway vehicle that may cause a tragic accident. Element that analyze derailment coefficient is consisted of wheel load and lateral force. In this paper, studied about method that calculate vertical force(wheel load) by bending load of axle in rolling stocks.

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An Analytical and Experimental Wheel Tracking Study on Dynamic Interaction of Vehicle (차량의 동적 상호작용에 관한 이론연구 및 윤하중 실험)

  • Kim, Nak-Suk;Pak, Suk-Soon
    • Journal of the Society of Disaster Information
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    • v.2 no.1
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    • pp.39-52
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    • 2006
  • In this paper, an analytical and experimental study was performed in order to determine the effects of interaction between vehicle and structure. Results presented in the paper show that analytical method including moving load effect can investigate the trend of structural response due to dynamic interaction between vehicle and structure. The wheel tracking machine fitted with 2-axle test vehicle can demonstrate more accurate dynamic interaction between vehicle and structure than the wheel tracking machine fitted without 2-axle test vehicle.

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Wheel-Rail Contact Analysis Considering Axle Deformation Using a One-Dimensional Beam Element (1차원 빔요소를 활용한 차축 변형고려 차륜-레일 접촉해석)

  • Choi, Ha-Young;Lee, Dong-Hyung;Kwon, Seok-Jin;Seo, Jeong-Won
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.16 no.6
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    • pp.139-145
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    • 2017
  • It is necessary to analyze the exact contact position and contact stress of the wheel-rail in order to predict damage to the wheel and rail. This study presents a wheel-rail contact analysis model that considers the deformation of the axle. When a wheel-rail contact analysis is performed using a full three-dimensional model of the wheelset and rail, the analytical model becomes very inefficient due to the increase in analysis time and cost. Therefore, modeling the element-coupling model of the wheel and rail as a three-dimensional element and the axle as a one-dimensional element is proposed. The wheel-rail contact characteristics in the proposed analysis model for straight and curved lines were analyzed and compared with the conventional three-dimensional analysis model. Considering the accuracy of the analysis results and time, the result shows that the proposed analytical model has almost the same accuracy as a full three-dimensional model, but the computational effort is significantly reduced.

The Comparison of Running Performances between Various Steering-type Guideway Vehicles (조향방식 안내궤도 차량들의 주행 안정성 비교)

  • 윤성호
    • Journal of the Korean Society for Railway
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    • v.5 no.1
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    • pp.18-25
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    • 2002
  • This paper is to study a comparison of ride stabilities for the guideway vehicle between its three primary steering types; the front-rear wheel steering type, tile independent wheel steering and the front wheel steering. A numerical model were built to investigate various factors to have an influence on the vehicular stability. It was shown that dynamic stabilities of the three types were dependent on the steering gain ratio of front wheel steering to rear. The front-rear wheel steering type was more stable for the value of positive steering gains and the shorter distance between front axle and guide link showed better stabilities. On the contrary, the independent wheel steering was more stable for the value of negative gains and the longer distance between front axle and guide link showed better stabilities. Ride characteristics of he front wheel steering seemed to be found midway. Ride behaviors due to time delay from front steering to rear were very different from steering type to type.

Design of a Steering Control Mechanism for a Skateboard on Off-road Driving (비포장 노면 주행을 위한 스케이트보드의 조향제어기구 설계)

  • Sim Hansub
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.14 no.3
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    • pp.110-115
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    • 2005
  • Driving performance is affected by a steering mechanism and characteristics of the ground at off-road skateboarding. In order to drive on off-road, it is necessary off-road wheel and high performance steering mechanism to adapt on various configuration of the ground. In this paper, design factors are studied to affect to steering radius such as inclination angle of a king-bolt, distance of a wheel axle, and rolling angle of a deck plate. A steering system is adhered to inclination face of the deck plate. And, inclination angle is existed between the king-bolt and the flat face of the deck plate. Therefore, the wheel axle of the steering system can be steered by control of the rolling angle of the deck plate.