• Title/Summary/Keyword: Wet-end

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Effects of Nano-sized Calcium Carbonate on Physical and Optical Properties of Paper (나노사이즈 탄산칼슘이 종이의 물리·광학적 특성에 미치는 영향)

  • Park, Jung-Yoon;Lee, Tai-Ju;Kim, Hyoung-Jin
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.46 no.4
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    • pp.1-10
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    • 2014
  • In papermaking industry, inorganic fillers are widely used for the purpose of improving opacity, brightness, printability, uniformity and dimensional stability. They are also useful for production costs and energy savings. In the past, inorganic fillers in papermaking industry only focused on micro-scale but recently, new trials on nano-powdered technology are applying. Even nano-powdered fillers are rapidly utilized for improving the optical and surface properties in coating and surface sizing, there still have some problems in wet-end process due to poor dispersibility and retention. In this study, nano-particled calcium carbonate was produced by milling the PCC and its applicability between micro sized and nano sized calcium carbonated was compared in wet-end process, and finally the sheet properties were evaluated. Nano-PCC was not retained in sheet structure without applying retention system, but with retention system nano-powdered PCC was absorbed on fiber surface with expanding the fiber networks. The application of PAM-bentonite system has resulted in high ash retention and bulky structure for copier paper, and good optical properties in brightness and opacity. However, it required to solve the weakness of low tensile property due to interruption of hydrogen bonding by nano fillers.

새로운 보류시스템의 성공적 적용을 위한 연구개발 방안

  • 이학래;이진희;안현견
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 1999.04a
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    • pp.34-34
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    • 1999
  • 용수 및 원료 사용량 절감, 초지속도 및 생산성 향상을 위한 새로운 wet end 보류시스 템의 탐색과 이의 성공적인 현장적용을 위해서는 가장 경제적인 접근방법을 개발하고 그 효 율성을 단계별로 평가하는 것이 매우 중요하다. 본 발표에서는 이러한 접근법의 하나를 소 개하고자 한다. 각 단위공장에 적합한 보류시스템은 생산지종, 초지조건 및 설비상황에 따라서 독특하게 검토, 선정되어야 한하며, 선정된 시스템의 투입지점과 투입방법 등도 역시 현장조건을 고려 하여 결정되어야만 한다. 이를 위해서는 먼저 현장자료를 수집 검토하여 목표를 설정하고, 실험실적으로 공정에 적합한 보류시스템의 선정 및 최적화 연구를 수행한 후, 현장적용을 실시하는 것이 바람직 하다. 평가항목으로는 일과보류도, 미세분 함량, pH, 탁도, 전기전도도, 농도, 지료의 전하, C COD 등을 설정할 수 있으며, 이 밖의 항목은 조업조건에 따라 추가할 수 있다. 적용 가능한 보류시스뱀의 대상은 광범위하게 설정할 수 있으나 공정구성과 지금까지의 경험을 고려하여 다양한 보류시스템 가운데 적합할 것으로 판단되는 시스템을 선정하고 이 에 대해 실험실적 평가를 진행하는 것이 바람직하다. 실험실적 보류시스템의 비교평가 시에 는 보류도, 탁도, 여수도 및 수초지의 물성평가를 병행할 필요가 있다. 선정된 보류향상제의 투입위치 선정을 위해서는 교반속도의 영향을 분석할 필요가 있으며, 추가적으로 예상되는 기타 첨가제 및 원료의 절감효과를 미리 검토하는 것도 새로운 기술의 성공을 위한 좋은 촉 진제가 될 수 있다. 선정된 보류 시스템의 효과가 실험실적으로 입증되면 보류도 향상에 따라 발생될 수 있 는 물성저하를 극복하기 위한 대안을 모색하는 것이 바람직하다. 실험실적 연구의 최종단계 에서는 항상 공정백수를 이용한 연구를 수행하여 실제공정에서의 적용성을 평가하는 것이 중요하며, 이러한 기본 연구를 바탕으로 면밀한 시산 계획을 수립하고 실행하는 것이 바람 직하다. 본 발표에서는 이러한 접근법을 활용하여 wet end의 최적화를 도모한 경험을 논의코자 한다.

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Control of Grade Change Operations in Paper Plants Using Model Predictive Control Method (모델예측제어 기법을 이용한 제지공정에서의 지종교체 제어)

  • Kim, Do-Hun;Yeo, Yeong-Gu;Park, Si-Han;Gang, Hong
    • Proceedings of the Korea Technical Association of the Pulp and Paper Industry Conference
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    • 2003.11a
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    • pp.230-248
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    • 2003
  • In this work an integrated model for paper plants combining wet-end and dry section is developed and a model predictive control scheme based on the plant model is proposed. Closed-loop process identification method is employed to produce a state-space model. Thick stock, filler flow, machine speed and steam pressure are selected as Input variables and basis weight, ash content and moisture content are considered as output variables. The desired output trajectory is constructed in the form of 1st-order dynamics. Results of simulations for control of grade change operations are compared with plant operation data collected during the grade change operations under the same conditions as in simulations. From the comparison, we can see that the proposed model predictive control scheme reduces the grade change time and achieves stable steady-state.

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Ex Vivo Lung Perfusion of Cardiac-death Donor Lung in Pigs

  • Paik, Hyo Chae;Haam, Seok Jin;Park, Moo Suk;Song, Joo Han
    • Korean Journal of Transplantation
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    • v.28 no.3
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    • pp.154-159
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    • 2014
  • Background: Lung transplantation (LTx) is a life-saving treatment for patients with end-stage lung disease; however, the shortage of donor lungs has been a major limiting factor to increasing the number of LTx. Growing experience following LTx using donor lungs after cardiac death (DCD) has been promising, although concerns remain. The purpose of this study was to develop a DCD lung harvest model using an ex vivo lung perfusion (EVLP) system and to assess the function of presumably damaged lungs harvested from the DCD donor in pigs. Methods: The 40 kg pigs were randomly divided into the control group with no ischemic lung injury (n=5) and the study group (n=5), which had 1 hour of warm ischemic lung injury after cardiac arrest. Harvested lungs were placed in the EVLP circuit and oxygen capacities (OC), pulmonary vascular resistance (PVR), and peak airway pressure (PAP) were evaluated every hour for 4 hours. At the end of EVLP, specimens were excised for pathologic review and wet/dry ratio. Results: No statistically significant difference in OC (P=0.353), PVR (P=0.951), and PAP (P=0.651) was observed in both groups. Lung injury severity score (control group vs. study group: 0.700±0.303 vs. 0.870±0.130; P=0.230) and wet/dry ratio (control group vs. study group: 5.89±0.97 vs. 6.20±0.57; P=0.560) also showed no statistically significant difference between the groups. Conclusions: The function of DCD lungs assessed using EVLP showed no difference from that of control lungs without ischemic injury; therefore, utilization of DCD lungs can be a new option to decrease the number of deaths on the waiting list.

Urinary Metabolites of Dimethylformamide, Methyl Ethyl Ketone, and Toluene exposed Workers in Synthetic Leather Factories (일부 합성피혁 근로자들의 Dimethylformamide, Methyl Ethyl Ketone, Toluene 노출에 따른 요중 대사물질)

  • Choi, Ho-Chun;Kim, Kang Yoon;An, Sun-Hee;Lee, Young-Ja;Chung, Kyou-Chull
    • Journal of Korean Society of Occupational and Environmental Hygiene
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    • v.11 no.2
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    • pp.135-144
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    • 2001
  • This study was performed to measure airborne dimethylformamide(DMF), methyl ethyl ketone(MEK) and toluene and their urinary metabolites concentrations and to determine the relationship between airborne and urinary concentration. Airborne samples and their urinary metabolites were measured 98 male workers who work for 8 synthetic leather factories in a portion of Kyoung-In area. Urine samples were collected at end-of-shift to estimate the exposure levels. 1. The concentration of airborne DMF by process was 8.81 ppm for wet-mixing, 15.05 ppm for wet-coating, 6.03 ppm for dry-mixing, 5.58 ppm for dry-coating, 5.37 ppm for printing, and 9.03 ppm for total. There was statistically significant difference by process. Urinary NMF concentrations of wet-mixing, wet-coating, dry-mixing, dry-coating and printing were $90.55mg/{\ell}$, $79.80mg/{\ell}$, $39.86mg/{\ell}$, $25.23mg/{\ell}$, and $38.15mg/{\ell}$, respectively, and total geometric mean was $56.24mg/{\ell}$. There was significant difference by process. 2. The concentration of airborne MEK by process was 1.89 ppm for wet-mixing, 1.96 ppm for wet-coating, 10.33 ppm for dry-mixing, 29.24 ppm for dry-coating, 14.98 ppm for printing, and 4.87 ppm for total. There was statistically significant difference by process. Urinary MEK concentrations of wetmixing, wet-coating, dry-mixing, dry-coating and printing were $0.93mg/{\ell}$, $0.70mg/{\ell}$, $3.29mg/{\ell}$, $3.29mg/{\ell}$, and $1.06mg/{\ell}$, respectively, and total geometric mean was $1.25mg/{\ell}$. There was statistically significant difference by process. Urinary MEK 3. The concentration of airborne toluene by process was 0.35ppm for wet-mixing, 0.42ppm for wet-coating, 2.95ppm for dry-mixing, 11.67ppm for dry-coating, 4.88ppm for printing, 1.24ppm for total. There was statistically significant difference by process. Urinary hippuric acid concentrations of wet-mixing, wet-coating, dry-mixing, dry-coating and printing were 0.24g/g creatinine, 0.21g/g creatinine, 0.34g/g creatinine, 0.52g/g creatinine, and 0.29g/g creatinine, respctively and total geometric mean was 0.28g/g creatinine. There was statistically significant difference by process. 4. No. of exceeded KPEL was 40 workers(40.8%) for DMF(10ppm), 1 worker(1.0%) for MEK(200ppm), and no worker for toluene(100ppm). No. of exceeded KBEI was 62 workers(63.3%) for urinary NMF($40mg/{\ell}$), 29 workers(29.6%) for urinary MEK, 1 worker(1.0%) for urinary hippuric acid. 5. The regression equations were Log(NMF)=0.4094*Log(DMF)+1.3587(r=0.4516) for DMF, Log(MEKU)=0.1859*Log(MEK)-0.0324(r=0.3303) for MEK, Log(HA)=0.2106*Log(Toluene)-0.5685(r=0.4497) for toluene. Synthetic leather factory workers expose to 3 kinds of organic solvents which are DMF, MEK and toluene. Their urinary NMF and MEK levels were higher than their concentration levels through respiratory. It seems that the urinary levels were affected skin absorption for working habit and alcohol intake.

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A Study on the End Mill Wear Detection by the Analysis of Acoustic Frequency for the Cutting Sound(KSD3753) (합금공구강재의 절삭음 음향주파수 분석에 의한 엔드밀 마모 검출에 관한 연구)

  • Lee Chang-Hee;Kim Nag-Cheol
    • Journal of the Institute of Convergence Signal Processing
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    • v.5 no.4
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    • pp.281-286
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    • 2004
  • The wear process of end mill is a so complicated process that a more reliable technique is required for the monitoring and controling the tool life and its performance. This research presents a new tool wear monitoring method based on the sound signal generated on the machining. The experiment carried out continuous-side-milling for using the high-speed steel end mill under wet condition. The sound pressure was measured at 0.5m from the cutting zone by a dynamic microphone, and was analyzed at frequency domain. The tooth passing frequency appears as a harmonics form, and end mill wear is related with the first harmonic. It can be concluded from the result that the tool wear is correlate with the intensity of the measured sound at tooth passing frequency estimation of end mill wear using sound is possible through frequency analysis at tooth passing frequency under the given circumstances.

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A Study on Quality Improvement of Exporting Wood Products I. Kiln Drying Schedules for Oak, Ramin and Meranti (수출용(輸出用) 목재가공품(木材加工品)의 품질개선(品質改善)에 관(關)한 연구(硏究) I. 참나무, 라민 및 나왕의 인공건조(人工乾燥) 스케줄)

  • Chung, Byung-Jae
    • Journal of the Korean Wood Science and Technology
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    • v.2 no.1
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    • pp.3-18
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    • 1974
  • The exports of plywood are increasing annually and it has ranked first in the world market because of the high quality product and manufactured using mordern techniques. However, it is known that the exports of the other wood products, except plywood, is inactive because of their low quality. Accordingly, to increase the exports of various wood products investigations were carried out on kiln drying techniques to improve the quality of the wood. Wet wood should be kiln dried before use to prevent various drying defects such as distortion, shrinkage etc., which would develop after processing,:and also wet wood is not suitable for cutting, gluing and finishing. Therefore, the kiln drying properties of lumber from such species as oak, ramin and meranti which are used in large quantity for manufacturing exporting wood products have been studied. The results of the research are summarized as follows. (1) The end checks and the time for drying from initial moisture content of about 40 percent to 5 percent moisture content in ovendry were investigated as follows: (2) The kiln dried results, for 30mm stock, which are presented by using kiln schedule table 3 are as follows: (3) The kiln schedules for ramin, meranti and oak are given respectively as follows: Ramin kiln schedule: Table 17 and Table 18. Meranti schedule : Table 12. Oak schedule : Table 15.

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Three cases report about enuritic children treated with electro-acupuncture on Zhongji(CV3), Guanyuan(CV4) (중극(中極) 관원(關元) 혈입(穴位)를 이용한 전침 치료 야뇨 환아 3례)

  • Chang, Gyu-Tae;Kim, Jang-Hyun;Oh, Ju-Young
    • The Journal of Pediatrics of Korean Medicine
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    • v.19 no.1
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    • pp.103-115
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    • 2005
  • Objectives : Nocturnal enuresis is common disorder in children and has important negative effects on the self-image and performance of children. Thus Successful treatment needed to increase self-esteem. Many studies of this symptoms were reported. But electro-acupuncture treatment not reported in Korea. Methods : We treated three cases enuretic children with different types. Their diagnosis were non-monosymptomatic primary, monosymptomatic primary, monosymptomatic secondary nocturnal enuresis. We used electro-acupuncture on Zhongji(CV3), Guanyuan(CV4) for 20 min. To investigate relapse. at least for 4 months after the end of the therapy we followed-up by telephone. Results : After treatment, diurnal urinary symptoms, such as increased frequency of urination, urgency, incontinence were dramatically improved. And the number of wet night decreased with nocturia and delayed wetting time. Compared to pre-treatment, findings, the number of wet nights decreased 80% or more. Conclusion : All of them tolerated electro-acupuncture well and kept reduction at least for 4 months follow-up. Further study is needed with more cases.

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Polymer Adsorption and fiber Dispersion Stability of a Paper Stock Colloidal Suspension with a PAC-PAE Dual Polymer System (PAC-PAE 2중 고분자 내첨 지료의 고분자 흡착 및 교질 분산계의 안정성 연구)

  • 윤성훈;김태영;김덕기;송병규
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.35 no.2
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    • pp.18-25
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    • 2003
  • The adsorption of co-cationic dual polymer system was investigated as was the fiber dispersion stability of a paper stock suspension. Polyaluminum chloride(PAC) and polyamidoamine epichlorohy-drin(PAE) polymers were used as wet-end additives. The adsorbed amounts of PAE polymer in a wet stock were measured by using polyelectrolytic PCD titration. The sheet forming experiments were carried out in a standard handsheet machine. Fiber dispersion stability and relative retention were evaluated in terms of M/K non-uniformity index and sheet basis weight, respectively. The PAE polymer adsorption of Langmuir-isothermal type decreased with increasing PAC addition level. The combination of the two cationic polymers presumably exerts a site-blocking effect by the low molecular weight PAC which gives a partial charge neutralization at a minimum level of addition. From a thermodynamic view point of PAE adsorption, an increase in adsorption entropy and a decrease in train number suggests that the PAR polymer has an extended conformation structure that potentially leads to an enhancement of the fiber dispersion stability. This conclusion is supported by handsheet experiments that examined the PAC-PAE dual polymer effects on the sheet formation and retention.

A Study on Applicability of Citrus Sludge for the Manufacture of Corrugated Medium (골심지 제조를 위한 감귤 착즙 슬러지의 적용성 평가)

  • Lee, Tai-Ju;Kim, Hyoung-Jin;Lee, Chang-Yong
    • Journal of Korea Technical Association of The Pulp and Paper Industry
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    • v.42 no.5
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    • pp.47-53
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    • 2010
  • It is important to utilize the citrus sludge in terms of the reuse of waste materials in the manufacture of corrugated medium. Especially, the mandarin industry occupies the first place in Jeju province. In this paper, the application of citrus sludge mixed with KOCC recycled fibers into the manufacture of corrugated medium was studied. The citrus sludge was acidic in pH value. Also, the constituents of citrus sludge contain some short fibers, fines, and mucus which contain flavonoids, pectins and so on. In papermaking application, these components cause some troubles like foams, bad smell, fouling on the paper machine, and bad drainage and web breaks of wet web. The strength properties of handsheets prepared from KOCC and citrus sludge was decreased, compare to handsheets made of only KOCC. To compensate the problems on strength properties, some kinds of additives were tried to apply into papermaking wet-end system in laboratory scale. As a result, mixing conditions of alum, starch and anionic additives showed the best options in the recovery of strength properties and formations of corrugated medium.