• Title/Summary/Keyword: Welding sequence

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Application Study of High-Strength Steel(HSA800) for the Special Structure (특수구조 대상으로 고강도 강재(HSA800)의 현장 적용성 연구)

  • Kim, In-Ho;Lee, Hee-Su;Park, Sung-Yong;Kim, Jong-Soo
    • Journal of Korean Association for Spatial Structures
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    • v.14 no.2
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    • pp.69-78
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    • 2014
  • The purpose of this study is to increase applicability of high strength steel, HSA800 to the structure. Selected study of structure is to consider high strength steel, and following parts, 1) Tensile member with no consider of buckling, 2) Truss existing both tension and compression members with small slenderness ratio. This studied structure is included tension column hang on to the upper bridge truss. The structure element quantity with apply HSA800 instead of SM570 is reduced about 38.9% of tension column and 29.7% of bridge truss. In addition, the number of element's division is reduced about two sections due to reduction of self weight that the crane is able to lift up. This improves to reduce erection sequence and construction period which can save about a month. All connections are reviewed as welding and bolt. Also, the cost of welding is reduced about 41.3% due to apply HSA800. In conclusion, applying HSA800 to the hanging structure aggressively can secure economic and constructability.

Seven axis modular type pneumatic manipulator development (7축 모듈라형 공기압 매니퓰레이터 개발)

  • 김동수;김용채;김형의
    • 제어로봇시스템학회:학술대회논문집
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    • 1991.10a
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    • pp.968-973
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    • 1991
  • Seven axis modular type pneumatic manipulator is composed of electro-pneumatic automation system which contributes to factory automation by performing loading & unloading process successively which is simple routine work of dealing item of machine tool, catapult, assembly machine, welding machine and so on. In this study, we obtained soft and quick movement in a large space and good reliability motion of various function by combining several actuators which perform rotation movement as well as linear movement at the same time. Gripper which apply to rotary sensor transmitted a structure to demanded position. This development item of 5kgf load prevent stick-slip phenomena of stroke end by designing high cushion internal. We develope flexible manipulator which conforms to demand of user by applying multiple sequence program.

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Transient Liquid Phase Bonding of Directionally Solidified Ni Base Superalloy, GTD-111(III) - The Effect of Homogenizing and Aging on the Microstructures and Mechanical Properties - (일방향응고 Ni기초내열합금 GTD-111의 천이액상확산접합(III) - 미세조직 및 기계적 성질에 미치는 균질화처리 및 시효처리의 영향 -)

  • 강정윤;황형철;김인배;김대업;우인수
    • Journal of Welding and Joining
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    • v.21 no.3
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    • pp.78-84
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    • 2003
  • The changes of microstructure and hardness of TLP bonds of directionally solidified Ni base superalloy, GTD-111, with variation of homogenizing and aging treatment were investigated. The specimens were bonded at 1403K for 7.2ks using different insert metals such as MBF-50, MBF-80 and MBF-90 and they were homogenized at 1393K with various holding time. At center of bonded interlayer homogenized for hold time 30h, the contents of aluminum and titanium were approximately 90% and 95% of base metal, respectively. In this study, aging was performed at three different kinds : one step aging ; 1113K $\times$ 16h, two step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 10h, three step aging ; 1113K $\times$ 10h ⇒ 1103K $\times$ 8h ⇒ 922K $\times$ 24h. ${\gamma}$' volume fraction and hardness of joints were high in the sequence of one step, two step and three step aging, whereas ${\gamma}$' volume fraction and hardness of joints obtained by three step aging treatment were higher than those of raw material. Tensile properties of joints bonded with MBF-80 and MBF-90, homogenized at 1393K for 30h and then three step aged became excellent than those of raw material, however, joint bonded with MBF-50 was poor.

Reinforcement Learning for Minimizing Tardiness and Set-Up Change in Parallel Machine Scheduling Problems for Profile Shops in Shipyard (조선소 병렬 기계 공정에서의 납기 지연 및 셋업 변경 최소화를 위한 강화학습 기반의 생산라인 투입순서 결정)

  • So-Hyun Nam;Young-In Cho;Jong Hun Woo
    • Journal of the Society of Naval Architects of Korea
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    • v.60 no.3
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    • pp.202-211
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    • 2023
  • The profile shops in shipyards produce section steels required for block production of ships. Due to the limitations of shipyard's production capacity, a considerable amount of work is already outsourced. In addition, the need to improve the productivity of the profile shops is growing because the production volume is expected to increase due to the recent boom in the shipbuilding industry. In this study, a scheduling optimization was conducted for a parallel welding line of the profile process, with the aim of minimizing tardiness and the number of set-up changes as objective functions to achieve productivity improvements. In particular, this study applied a dynamic scheduling method to determine the job sequence considering variability of processing time. A Markov decision process model was proposed for the job sequence problem, considering the trade-off relationship between two objective functions. Deep reinforcement learning was also used to learn the optimal scheduling policy. The developed algorithm was evaluated by comparing its performance with priority rules (SSPT, ATCS, MDD, COVERT rule) in test scenarios constructed by the sampling data. As a result, the proposed scheduling algorithms outperformed than the priority rules in terms of set-up ratio, tardiness, and makespan.

Prediction Model of the Exit Cross Sectional Shape of Workpiece in Round-Oval-Round Pass Rolling

  • Lee, Youngseog;Kim, Byung-Min;Kim, Dong-Hwan
    • Journal of Mechanical Science and Technology
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    • v.16 no.6
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    • pp.785-798
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    • 2002
  • A reliable analytic model that predicts the surface profile of the exit cross section of workpiece in round-oval (or oval-round) pass sequence is established. The presented model does not require any plasticity theory but needs the only geometric information on workpiece and roll groove. Formulation is based on the linear interpolation of the radius of curvature of an incoming workpiece and that of roll groove in the roll axis direction when the maximum spread of workpiece is known beforehand. The validity of the analytic model is examined by hot rod rolling experiment with the roll gap, specimen size, design parameter of oval groove and steel grade changed. Results revealed that the cross sectional shapes predicted by the model were in good agreement with those obtained experimentally. We found that the analytic model not only has simplicity and accuracy for practical usage but also saves a large amount of computational time in comparison with finite element method.

A Study on the Vision Sensor Using Scanning Beam for Welding Process Automation (용접자동화를 위한 주사빔을 이용한 시각센서에 관한 연구)

  • You, Won-Sang;Na, Suck-Joo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.3
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    • pp.891-900
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    • 1996
  • The vision sensor which is based on the optical triangulation theory with the laser as an auxiliary light source can detect not only the seam position but the shape of seam. In this study, a vision sensor using the scanning laser beam was investigated. To design the vision sensor which considers the reflectivity of the sensing object and satisfies the desired resolution and measuring range, the equation of the focused laser beam which has a Gaussian irradiance profile was firstly formulated, Secondly, the image formaing sequence, and thirdly the relation between the displacement in the measuring surface and the displacement in the camera plane was formulated. Therefore, the focused beam diameter in the measuring range could be determined and the influence of the relative location between the laser and camera plane could be estimated. The measuring range and the resolution of the vision sensor which was based on the Scheimpflug's condition could also be calculated. From the results mentioned above a vision sensor was developed, and an adequate calibration technique was proposed. The image processing algorithm which and recognize the center of joint and its shape informaitons was investigated. Using the developed vision sensor and image processing algorithm, the shape informations was investigated. Using the developed vision sensor and image processing algorithm, the shape informations of the vee-, butt- and lap joint were extracted.