• Journal of Welding and Joining
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• 제6권3호
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• pp.37-42
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• 1988

The Hole Drilling Method(HDM) is widely used to measure residual stresses in the welded structures. The purpose of this study is to evaluate the accuracy fo measuring residual stresses when drilling the hole by Air-abrasive Jet machine(AJM). Simulated residual stresses wre introduced by applying known stresses to steel bars. These known streses were then compared with measured stresses relaxed from hole drilling. the obtained results are summarized as follows; 1) It was possible to obtain well defined holes with the nozzle designed for this study. 2) If the hole shape is not cylindrical, critical may occur. 3) In the uniaxial strain field, the measurement error of the maximum principal stress was within .+-.10 percent. The orientation angle of the maximum principal stress was within 8.deg. from the given directioin. 4) meausrements were made varying hole depths. Little or no change of stresses occurs since holse were drilled more than the depth of the 0.6 times diameter. 5) The air-abrasive jet machining for drilling holse does not cause appreciable apparent stresses which si critical to measure residual stresses.

• 대한기계학회논문집
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• 제5권3호
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• pp.199-206
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• 1981

This paper presents a method of calculation of the stresses, the strains and the deflections due to welding in L shape and in T shape. Using step by step method of plasticity and establishing the equilibrium conditions in section, we calculated thermal stresses and strains during welding and in the final step of calculation we got the residual stresses, strains and the deflections due to welding. Also we measured the stresses and the strains with hole-drilling method and compared the results with the method of calculation presented in this paper. Because of its symmetry of section, the deflection due to welding in T shape is generally much less than that in L shape. The residual stresses are tensile in welded joints and HAZ, and compressive in base metal as butt welding of plates, but the compressive stresses in base metal decrease repidly as the points are away from welded joint except horizontal plates of T shape. The theoretical method of calculaiton presented in this paper coincides faily well with the experiment.

• 대한조선학회논문집
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• 제41권6호
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• pp.84-90
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• 2004

For the precise assessment of the effect of welding residual stresses on structural strength and fatigue crack growth behavior, new FE analysis algorithms for the estimation of residual stress relaxation due to external load and redistribution due to fatigue crack propagation were proposed in this paper. Initial welding residual stress field was obtained by thermal elasto-plastic analysis considering temperature dependent material properties, and the amount of residual stress relaxation and redistribution were assessed by subsequent elasto-plastic analysis In the analysis of fatigue crack propagation, the applied SIF(Stress Intensity Factor) range was evaluated by $\frac{1}{4}$-point displacement extrapolation method, and the effect of welding residual stresses on crack propagation was considered by introducing the effective SIF concept. The test results of crack propagations were compared with the predicted data obtained by the analysis.

• 대한기계학회논문집A
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• 제34권5호
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• pp.589-596
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• 2010

본 논문은 박판 맞대기 용접부 잔류응력을 3 차원 유한 요소법을 이용해서 모사하였다. 경계조건이 잔류응력에 미치는 영향을 연구하기 위해 다양한 경계조건이 고려되었으며, 예측된 용접 잔류응력은 기존 문헌의 내용과 비교 검증하였으며, 본 연구의 결과는 박판 용접부 균열에 발생하는 잔류응력의 영향을 해석하는데 사용될 것이다.

• International Journal of Korean Welding Society
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• 제4권1호
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• pp.10-14
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• 2004

In this paper, a study on the residual stress of plate with longitudinal stiffeners is explained in terms of the welding sequences. In order to verify the results of numerical analysis, the hole drilling method (HDM) is performed, to measuring the residual stresses of the test plates in $CO_2$ Flux Cored Arc Welding (FCAW) under various welding conditions. The non-linear transient analysis technique for the numerical analysis in a large and complicate structure is considered. The residual stress of plate in consideration of the welding sequences and directions is evaluated by some numerical simulations and also by experiments. Comparison of numerical analysis results with experimental data shows the accuracy and validity of the proposed method.

• 대한기계학회:학술대회논문집
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• 대한기계학회 2001년도 추계학술대회논문집A
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• pp.49-54
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• 2001

Measurement of welding residual stresses is one of important tasks to assess the structural integrity of welded structures. For operating components, especially, nondestructive techniques are required. By now, authors have proposed a new residual stress evaluation method, the bead flush method, where residual stresses are calculated from eigenstrain distribution determined by surface removal of reinforcement. In this paper, a brief description of the bead flush method is given and its utility and problem to be overcome are discussed. And also stabilization method of solution set of eigenstrain in inverse analysis is proposed.

• Journal of Welding and Joining
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• 제21권1호
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• pp.80-86
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• 2003

This study develops a system for effective prediction of residual stresses by the backpropagation algorithm using the neural network. To achieve this goal, a series of experiments were carried out to and measured the residual stresses using the sectional method. With the experimental results, the optional control algorithms using a neural network could be developed in order to reduce the effect of the external disturbances during GMA welding processes. Then the results obtained from this study were compared between the measured and calculated results, weld guality might be controlled by the neural network based on backpropagation algorithm.. This system can not only help to understand the interaction between the process parameters and residual stress, but also improve the quantity control for welded structures.

• International Journal of Ocean System Engineering
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• 제2권2호
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• pp.82-91
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• 2012

Fillet welding is widely used in the assembly of ships and offshore structures. The T-joint configuration is frequently reported to experience fatigue damage when a marine structure meets extreme loads such as storm loads. Fatigue damage is affected by the magnitude of residual stresses on the weld. Recently, many shipping registers and design guides have required that the fatigue strength assessment procedure of seagoing structures under wave-induced random loading and storm loading be compensated based on the effect of residual stresses. We propose a computational procedure to analyze the residual stresses in a T-joint. Residual stresses are measured by the X-ray diffraction (XRD) method, and a 3-D finite element analysis (FEA) is performed to obtain the residual stress profile in the T-joint. The proposed finite element model is validated by comparing experiments with computational results, and the characteristics of the residual stresses in the T-joint are discussed.

• 대한조선학회논문집
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• 제35권4호
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• pp.55-64
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• 1998

본 연구에서는 구멍뚫기 기법을 사용하여 여러 입열량과 두께대 직경을 가진 원통에서 원주용접에 의해 발생되는 잔류응력과 용접변형을 측정하였다. 그 결과, 입열량과 원통 두께대 직경이 커짐에 따라 축 및 원주 잔류응력은 커지게 됨을 확인하였으며 이것은 Fujita 등의 결과와 잘 일치하였다. 원통 원주용접 시의 지배 파라메터인 입열량과 두께 대 직경비는 축 및 원주방향의 잔류응력과 용접변형의 분포 및 크기에 영향을 미치고 있음을 확인하였으며, 다중회귀분석법을 적용하여 실험결과의 범위내에 있는 원주용접된 원통에 대한 잔류응력과 용접변형을 예측할 수 있는 근사식을 도출하였다.

• 한국초전도ㆍ저온공학회논문지
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• 제5권1호
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• pp.71-75
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• 2003

The conduit fer superconducting cable is welded and plastically deformed during the jacketing process to make the CICC (Cable-in-Conduit-Conductors) fer a fusion magnet. The jacketing process of KSTAR (Korea Superconducting Tokamak Advanced Research) conductors is composed of several sequential steps such as rounding, welding, sizing, and square-rolling. Since the welded zone in Incoloy 908 conduit is brittle and easy to have flaws, there may be a possibility of stress corrosion cracking during the heat treatment of coil when both the induced tensile residual stress and the concentration of oxygen in the furnace are sufficiently high. The steps of the jacketing process were simulated using the finite element method of the commercial ABAQUS code, and the stress distribution in the conduit in each step was calculated, respectively. Furthermore, the variations of residual welding stresses through the steps of the jacketing process were calculated and analyzed to anticipate the possibility of the stress corrosion cracking in the conduit. The concentrated high tensile residual welding stresses along the welding bead decrease by the plastic deformation of the following sizing step. The distribution in residual stresses in the conductor for magnet coil is mainly governed by the last step of square-rolling.