• Title/Summary/Keyword: Welding research

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Evaluation of Friction Spot Joining Weldability of Al Alloys for Automotive (마찰교반 점용접(FSJ)을 이용한 자동차용 Al 합금의 접합성 평가)

  • Cho, Hyeon-Jin;Kim, Heung-Ju;Cheon, Chang-Keun;Chang, Woong-Seong;Bang, Kook-Soo
    • Journal of Welding and Joining
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    • v.24 no.1
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    • pp.50-55
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    • 2006
  • In an attempt to optimize friction spot joining process of Al alloys for automobiles, effects of joining parameters such as tool rotating speed, plunging depth, and joining time on the joints properties were investigated. A wide range of joining conditions could be applied to join Al alloys for automobile without defects in the weld zone except for certain welding conditions with a lower heat input. For sound joints without defects, tensile shear strength of joints was higher than acceptable criteria of tensile shear strength of resistance spot welded joints for aluminum.

Application of the Laser Vision Sensor for Corrugated Type Workpiece

  • Lee, Ji-Hyoung;Kim, Jae-Gwon;Kim, Jeom-Gu;Park, In-Wan;Kim, Hyung-Shik
    • 제어로봇시스템학회:학술대회논문집
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    • 2004.08a
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    • pp.499-503
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    • 2004
  • This application-oriented paper describes an automated welding carriage system to weld a thin corrugated workpiece with welding seam tracking function. Hyundai Heavy Industries Corporation has developed an automatic welding carriage system, which utilizes pulsed plasma arc welding process for corrugated sheets. It can obtain high speed welding more than 2 times faster than traditional TIG based welding system. The aim of this development is to increase the productivity by using automatic plasma welding carriage systems, to track weld seam line using vision sensor automatically, and finally to provide a convenience to operator in order to carry out welding. In this paper a robust image processing and a distance based tracking algorithms are introduced for corrugated workpiece welding. The automatic welding carriage system is controlled by the programmable logic controller(PLC), and the automatic welding seam tracking system is controlled by the industrial personal computer(IPC) equipped with embedded OS. The system was tested at actual workpiece to show the feasibility and performance of proposed algorithm and to confirm the reliability of developed controller.

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Characteristics of Pulse MIG Arc Welding with a Wire Melting Rate Change by Current Polarity Effect

  • Kim, Tae-Jin;Lee, Jong-Pil;Min, Byung-Duk;Yoo, Dong-Wook;Kim, Cheul-U
    • Journal of Electrical Engineering and Technology
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    • v.2 no.3
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    • pp.366-372
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    • 2007
  • Joining thin aluminum alloy is difficult using most welding techniques. Many of the problems are associated with bum-through by the high heat input. Common welding techniques are TIG (Tungsten Inert Gas), MIG (Metal Inert Gas), and PULSE-MIG welding. The method provides more control of the heat balance in the welding arc by taking advantage of the different arc characteristics obtained with each of the two polarities. In this paper, we proposed a new welding method by control DSP 320C32, and the characteristic and experiment result-voltage, current, welding bead, and penetrations by this method are presented.

A Study on Welding Deformation of Thin Plate Block of PCTC by Using Equivalent Load Method (등가하중법을 이용한 PCTC 박판 블록 용접변형에 관한 연구)

  • Kang, Sung-Koo;Yang, Jong-Soo;Kim, Ho-Kyung;Heo, Joo-Ho
    • Special Issue of the Society of Naval Architects of Korea
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    • 2011.09a
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    • pp.106-111
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    • 2011
  • The use of thin plate increases due to the need for light weight in large ship. Thin plate is easily distorted and has residual stress by welding heat. Therefore, the thin plates should be carefully joined to minimize the welding deformation. In this study, the welding deformation of PCTC which use a thin plate is investigated by using equivalent load method. The analysis model of 10, 11, 12, upper and garage deck is composed of thin plate of 6mm which is susceptible to welding heat. For two different welding sequences, the welding deformation is calculated and its trend is investigated. The influence of gravity on welding deformation is studied.

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Investigation on the Recent Research Trend in the Corrosion Behaviour of Stainless Steel Weldment

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk
    • Corrosion Science and Technology
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    • v.10 no.3
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    • pp.77-79
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    • 2011
  • The research trend in the corrosion behaviour of stainless steel weldment has been reviewed. The welding technology plays an important role in the fabrication of structure such as chemical plant, power plant, because welding can influence various factors in the performance of plant and equipment. This has led to an increasing attention towards the corrosion behaviour of weldment which has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication. This study covers the corrosion behaviour of stainless steel weldment collected from the COMPENDEX DB analysis of published papers, research subject and research institutes.

Study on Path Generation for Laser Welding Robot (레이저 용접 로봇의 경로 생성에 관한 연구)

  • Kang, Hee-Shin;Suh, Jeong;Park, Kyoung-Taik
    • Laser Solutions
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    • v.13 no.4
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    • pp.14-20
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    • 2010
  • Robot path generation and laser welding technology for manufacturing automotive body are studied. Laser welding and industrial robot systems are used with the robot based laser welding system. The laser system used in this study is 1.6kW Fiber laser, while the robot system is 6 axes Industrial robot (payload: 130kg). The robot based laser welding system is equipped with laser scanner system for remote laser welding. The laser source, robot and laser scanner system are used to increase the processing speed and to improve the process efficiency. The welding joints of steel plate are butt and lapped joints. The quality test of the laser welding are through the observation the shape of bead on plate and cross-section of welding part. The 3 dimensional laser welding for non-linear pipe welding line is performed. This paper introduces the robot based laser welding system to resolve the limited welding speed and accuracy of the conventional spot welding system.

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Effect of Welding Sequence and Self-Weight on Welding Deformation in Ship's Small Component Fabrication (용접순서와 자중이 소조립 부재의 용접변형에 미치는 영향)

  • Park Jeong-Ung;Han Myoung-Soo
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2005.04a
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    • pp.601-606
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    • 2005
  • Welding deformations are affected by various factors. This research investigates effects of welding sequence and self-weight on welding deformation. According to the results by equivalence load method, magnitude of welding deformation with self-weight is about twice one without self-weight on parallel weld path component. But welding deformation with the components used in this research are not affected by welding sequence

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