• Title/Summary/Keyword: Welding nozzle

검색결과 92건 처리시간 0.028초

STATUS OF WELDING FOR POWER PLANT FACILITIES

  • Hur, Sung-do
    • 대한용접접합학회:학술대회논문집
    • /
    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
    • /
    • pp.342-348
    • /
    • 2002
  • The welding technology for production of power plant facility as for other industries has been progressing forward automation and mechanization for cost reduction and shortening of cycle time. The welding for boiler tube is automated or mechanized as the parts and subassemblies of tubes are conveyed automatically in the shop. The temperature of boiler stearn is being progressively increased for higher plant efficiency. The welding of nuclear component is characterized by heavy thickness and narrow gap Submerged Arc Welding. Narrow gap Gas Metal Arc Welding and Electron Beam Welding is applied to turbine diaphragm. To improve the resistance of solid particle erosion of turbine blade and nozzle partition, HVOF spray technology and boriding process has been applied.

  • PDF

보수용접에 따른 이종금속 용접부의 잔류응력 해석 (Residual Stress Analysis for Repair Welding in Dissimilar Metal Weld)

  • 이승건;진태은;강성식;권동일
    • Journal of Welding and Joining
    • /
    • 제27권4호
    • /
    • pp.32-37
    • /
    • 2009
  • Alloy 600 and Alloy 82/182 materials have been used widely in PWR plants. But these materials are known to be susceptible to PWSCC(Primary Water Stress Corrosion Cracking). Recently, there have been several PWSCC events in major components due to repair welding, because repair welding in the dissimilar metal welds during the construction increases residual stress significantly on the inner surface of welds. In this paper, various residual stress analyses for repair welding were performed using FEM to check the effect of repair welding on residual stress distributions in PZR safety/relief nozzle. The results indicate that for inside surface repair welding, high tensile residual stress is developed on the inside surface of the nozzles.

GMA용접에서 콘택트 팁 재질에 따른 용접특성 평가 (Evaluation of Gas Metal Arc Welding Characteristics according to Contact Tip Materials)

  • 김동윤;황인성;김동철;강문진
    • Journal of Welding and Joining
    • /
    • 제32권6호
    • /
    • pp.35-40
    • /
    • 2014
  • The contact tip for gas metal arc welding has important functions to transmit the welding current to the wire and to guide the wire to molten pool. If the contact tip is damaged, it is a cause of lowering the welding productivity due to removal of welding defects and replacement of contact tip. In case of the use of a contact tip for a long time the arc is unstable because the processed hole in the contact tip center is larger, and the variation of aiming position of the welding wire causes a seam tracking error. In this study, gas metal arc welding experiments using contact tip of three different materials were performed. The contact tips with Cu-P, Cu-Cr, and Cu-ODS were used at the experiments, and the welding characteristics by each contact tip were evaluated. After welding contact tip appearance, welding spatter adhesion amount of the nozzle, and weld bead appearance were evaluated. The welding current and welding voltage were measured to verify arc stability during arc welding.

신형 수이젝터 개발을 위한 실험연구 (Experimental Study for the Development of New Type Water Ejector)

  • 문수범;최현규;최재혁;권형정;김경근;최순호
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제30권6호
    • /
    • pp.677-684
    • /
    • 2006
  • An ejector is a fluid transfer device to be used for mixing of fluids, maintaining vacuum, and overcoming a poor suction condition. To date, most ejectors have been made from the casting process. which is time-consuming and high-cost process. Therefore, a new production method of ejectors is desired if any. In this experimental study, we proposed a new type ejector manufactured from the commercial fitting materials and the welding process, which is equipped with an orifice type nozzle. The proposed ejector has a good integrity compared with the conventional ejector because the fittings have manufactured by forging and they have more strength than the casting materials. Furthermore we adopted a multi-opening orifice type nozzle for improving a suction capacity and compared with a single-opening orifice type nozzle. From the experimental results. we confirmed that the multi-opening nozzle had a food suction capacity than the single-opening nozzle and the proposed new type ejector showed higher vacuum than the conventional type ejector in non-load condition. These improved characteristics suggests that a new type ejector by using the commercial fittings opens the feasibility to be adopted in various industry fields and that the increased suction capacity can be achieved by altering the nozzle design of a conventional ejector.

저탄소 박판 강재의 Nd:YAG 레이저 용접부 형성에 미치는 공정변수의 영향 (Effect of Process Parameters on Bead Formation in Nd:YAG Laser Welding of Thin Steels)

  • 김기철;허재협
    • Journal of Welding and Joining
    • /
    • 제19권3호
    • /
    • pp.317-324
    • /
    • 2001
  • This study deals with high power Nd:YAG laser welding of thin steels for small pressure vessels. Full penetration welding at the overlap joint was performed so as to assure sufficient weld strength. Results showed that mid-depth weld size reduced drastically with increasing the travel speed. Position of focus had little effect on the bead formation even though short focal system was used. However, the shape factor and the bead width had closely related with the position of focus. Based on the microstructural inspection, acceptable weld was obtained when the overlap clearance was controlled up to 20% of the base metal thickness. In the case that the joint contained more clearance than the critical value, both the tensile shear strength and the tear strength were reduced. Results also demonstrated that shielding gases were proved to play a key role as far as the bead formation characteristics was taken into consideration. Blowing dry air through 5mm in diameter nozzle produced narrower bead cross-section than that of argon or nitrogen shielding.

  • PDF

원자로 입출구 노즐 Alloy 82/182 이종금속 용접부 Weld Inlay 적용 후 초음파나노표면개질이 잔류응력 완화에 미치는 영향 (The effect of ultrasonic nano crystal surface modification for mitigation of the residual stress after weld inlay on the alloy 82/182 dissimilar metal welds of reactor vessel in/outlet nozzles)

  • 조홍석;박익근;정광운
    • Journal of Welding and Joining
    • /
    • 제33권2호
    • /
    • pp.40-46
    • /
    • 2015
  • This study was performed to investigate the effect of ultrasonic nano crystal surface modification (UNSM) on residual stress mitigation after Weld Inlay repair for butt dissimilar metal weld with Alloy 82/182 in reactor vessel In/Outlet nozzle. As-welded and Weld Inlay specimens were made in accordance with design standard of ASME Code Case N-766, and two planes of their weld specimens were peened by the optimum UNSM process condition. Peening characteristics for weld specimens after UNSM treatment were evaluated by surface roughness and Vickers hardness test. And, residual stress for weld specimens developed from before and after UNSM treatment was measured and evaluated by instrumented indentation technique. Consequently, it was revealed that the mitigation of residual stress in weld metal after Weld Inlay repair of reactor vessel In/Outlet nozzle could be possible through UNSM treatment.

Development of Gap Measuring System Between Strip and Air Knife in Continuous Galvanizing Line

  • Lee, Jang-Myung;Ryu, Young-Kee
    • 제어로봇시스템학회:학술대회논문집
    • /
    • 제어로봇시스템학회 2001년도 ICCAS
    • /
    • pp.53.5-53
    • /
    • 2001
  • In continuous galvanizing process at steel making plant, coating weight on the surface of strip that pass through air knife is controlled by the pressure at the chamber of air knife and the gap between the nozzle of air knife and strip. The pressure can be easily measured and controlled. But it is difficult to measure the distance between Air knife nozzle and strip, and also difficult to decide how much distance air knife move. Because, the gap between nozzle and strip varies with the height of air knife, intermesh of stabilizing roll and welding of strips that have different thickness. In this research, we developed a gap sensor that can measure the relative distance between Air knife nozzle and strip. And several tests are performed to find optimal condition for application at real plant. We performed test in which the possibility of the sensor to apply ...

  • PDF