• Title/Summary/Keyword: Welding engineering

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An Experimental Study on Root-pass Welding of Open Gap by GMA Welding Process in Pipeline (GMA 용접공정을 이용한 오픈갭 수평고정관 초층 용접의 실험적 연구)

  • Kim, Ji-Sun;Kim, Ill-Soo;Park, Chang-Eun;Na, Hyun-Ho;Lee, Ji-Hye;Jung, Seong-Myeong
    • Journal of Welding and Joining
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    • v.29 no.3
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    • pp.64-69
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    • 2011
  • Since welding process for most pipelines with large diameter has been carried out by the manual process, automation of the welding process is necessary for the sake of consistent weld quality and improvement in productivity. Therefore the development of the optimized algorithm to decide the welding condition is an effective technique to prove the feasibility of interface standards and intelligent control technology to increase productivity and reduce the cost of system integration. In this study, the pipe welding experiment has been carried out using plused GMA welding process to select optimal welding condition. And necessary information in root-pass welding has been obtained by applying in the pipeline using the selected welding conditions through the welding experiment.

A study on hot extru-pressure welding of aluminum rods (알루미늄 봉재의 열간 압출압접에 관한 연구)

  • Lee, Kyeng-Kook;Jin, In-Tai
    • Design & Manufacturing
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    • v.2 no.5
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    • pp.34-38
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-pressure welding method with stepped welding dies, and that the welding pressure on the welding surface were analyzed by computer simulation according to the stepped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using stepped welding dies. And it was known by experime- nts that two rods of aluminium can be welded on the end sections by hot pressure welding method using stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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A Study on Hot Extru-welding Dies of Aluminum Rods (알루미늄 봉재의 열간 압출접합 금형에 관한 연구)

  • Lee, Kyeng-Kook;Jin, In-Tai
    • 한국금형공학회:학술대회논문집
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    • 2008.06a
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    • pp.27-30
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    • 2008
  • It was investigated that two rods of aluminium can be welded by hot extru-welding method with extru-welding dies, and that the extru-welding on the welding surface were analyzed by computer simulation according to the steped shapes of welding dies. It was known by computer simulation that welding pressure on the welding section of rods welded using extru-welding dies and that the welding pressure on the welding section of rods using extru-welding dies is lowerer than the welding pressure of rods using stepped welding dies. And it was known by experiments that two rods of aluminium can be welded on the end sections by hot extru-welding method using fan-shaped stepped welding dies without relative rotational movement of contacted aluminium rods needed for the purpose of friction heating and pressure.

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PROSPECT OF WELDING RESEARCH AND TECHNOLOGY IN THE 21ST CENTURY -BASED ON ACTIVITIES IN JAPAN-

  • Toyoda, Masao
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.15-22
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    • 2002
  • The modern welding technology hue more then 100 years history, and during that period, the welding has been playing an important role in the development of the manufacturing processes/systems as a key technology. In the time we enter the 21st century, it is question how to develop the innovative and attractive welding technology, in particular by the younger generation. The present report discussed the future trend of welding engineering mainly in Japan after reviewing the previous growth of welding engineering.

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An Experimental Study on Prediction of Bead Geometry for GTA Multi-pass Welding in Underhead Position (GTA 아래보기 자세 다층용접부의 비드형상 예측에 관한 실험적 연구)

  • Park, Min-Ho;Kim, Ill-Soo;Lee, Ji-Hye;Lee, Jong-Pyo;Kim, Young-Su;Na, Sang-Oh
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.53-60
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    • 2014
  • The automatic arc welding is generally accepted as the preferred joining technique and commonly chosen for assembly of large metal structures such as in areas of automotive, aircraft and shipbuilding due to its joint strength, reliability, and low cost compared to other joint processes. Recently, several mathematical models have been developed and studied for control and monitoring welding quality, productivity, microstructure and weld properties in arc welding processes. This study indicates the prediction of process parameters for the expected welding quality with accordance to the adaptive GTA welding process. Furthermore, the mathematical models is also develop to aid the selection of an optimal welding process as the generation of process controls to predict the bead geometry as a function output parameters in the GTA welding process. The developed models through this study showed comparatively excellent predicted results, and will extend to other welding processes to integrate an optimized system for the robotic welding process.

Recent Application of Rail Joint Welding in Europe - Flash Butt Welding Gains Increasing Importance

  • Suk, H.G.;Killing, R.;Chung, W.H.;Park, J.U.
    • International Journal of Korean Welding Society
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    • v.4 no.1
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    • pp.1-9
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    • 2004
  • Continuously welded tracks, first introduced on train lines, are being used increasingly in Europe. And the different arc welding methods are only used on minor lines, private tracks and in the manufacturing of switches and crossings. Mobile flash butt welding belongs the future in rail welding on side if new tracks have to be erected. The following contribution reviews the processes available, usual test methods for welded rail joints and various applications.

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Development of Multi-pass Welding Method for Lifting Lug by Robot Weaving (로봇 위빙에 의한 리프팅 러그 다층 용접법 개발)

  • Kim, Young-Zoo;Kim, Kang-Uk;Kim, Suk-Hyoung;Kang, Sung-Won;Kim, Soo-Ho
    • Journal of Welding and Joining
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    • v.25 no.6
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    • pp.44-52
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    • 2007
  • A welding process of a lifting lug for lifting heavy objects is one of the important welding processes directly related to the safety in shipbuilding. Welding a lifting lug is done in the manually and takes about forty minutes. Working environment for the lifting lug welding is very poor due to an radiant heat and a harmful fume. The purpose of this study is to develop methods of multi-pass welding using the lifting lug welding robot system. This study shows robot welding methods to achieve proper corner, straight and connection welding and an effectiveness of application.

- Car Body Welding by $CO_2$ Remote Welding System- (($CO_2$ 레이저 원격용접 시스템을 이용한 차체용접)

  • Yeum, Jung-Whan;Lee, Heui-Bom;Jeong, Chang-Ho;Cho, Yong-Joon;Park, Hee-Kue
    • Proceedings of the Korean Society of Laser Processing Conference
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    • 2005.11a
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    • pp.7-10
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    • 2005
  • Nowadays, most automotives companies are making use of laser welding in car body assembly shop. But even though laser welding is better than resistance spot welding in many points, its application has been limited to special technology for manufacturing. The paper introduces in the field of remote welding system(RWS) to improve the process efficiency of laser welding. Positioning time of RWS between welding stitches are dramatically reduced to zero. It is a kind of solutions to generalize laser welding in mass production.

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Prediction of Welding Parameters for Pipeline Welding Using an Intelligent System

  • Kim, I.S.;Jeong, Y.J.;Lee, C.W.;Yarlagadda, P.
    • International Journal of Korean Welding Society
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    • v.2 no.2
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    • pp.32-35
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    • 2002
  • In this paper, an intelligent system to determine welding parameters for each pass and welding position in pipeline welding based on one database and FEM model, two BP neural network models and a C-NN model was developed and validated. The preliminary test of the system has indicated that the developed system could determine welding parameters fur pipeline welding quickly, from which good weldments can be produced without experienced welding personnel. Experiments using the predicted welding parameters from the developed system proved the feasibility of interface standards and intelligent control technology to increase productivity, improve quality, and reduce the cost of system integration.

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Characteristics of Fiber Laser Lap Welding of Pure Aluminum Multi-thin Plate (순수 알루미늄 다층 박판의 Fiber 레이저 겹치기 용접 특성)

  • Yang, Yun Seok;Park, Eun Kyeong;Lee, Ka Ram;Yoo, Young Tae
    • Journal of the Korean Society for Precision Engineering
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    • v.30 no.9
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    • pp.931-942
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    • 2013
  • In this study, we analyzed and compared the ultrasonic welding with the laser welding for the pure aluminium thin plates in a series of secondary lithium-ion batteries which are currently being produced by the ultrasonic welding; and performed the experiment for the purpose of the preceding study to replace the ultrasonic welding method with the laser welding method. As a result, the weld width of ultrasonic welding was 5mm, but that of laser welding was about 1~1.5 mm. As a result of tension test, the tensile strength was high when the pulse duration hour was short at the low peak power, while the high tensile strength was achieved when the pulse duration hour was long at the high peak power. The value of tensile strength was higher in the ultrasonic welding while the laser welding showed a maximum 45% better result as for the welding width.