• Journal of Welding and Joining
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• 제14권5호
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• pp.106-112
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• 1996

The effects of Ti addition in welding wire on the spatter generation and the droplet transfer phenomena were investigated. With increasing Ti content the spattering rate was decreased but the ratio of large size spatter (D $\geq$ 1. 0mm) was increased in both short circuit and globular transfer mode of $CO_2$welding. In short circuit transfer region, the arcing time was increased and the droplet transfer frequency was decreased with increasing Ti content In globular transfer region, the transition current and voltage to globular transfer was lowered and the welding condition region for stable globular transfer was widened with increasing Ti content.

• Journal of Welding and Joining
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• 제33권1호
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• pp.72-79
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• 2015

Evaluation of fracture toughness of welded structures has a significant influence on the structural design. However the residual stresses is redistributed while the welded structures is cut for preparing specimens. This study investigated an effect of the welding residual stress redistribution on the impact absorption energy of Charpy specimen. SA516Gr70 steel plate by at the flux cored arc welding (FCAW) and gas tungsten arc welding(GTAW) was cutting. Specimens for Charpy impact testing were taken from the welded plate. Two material removal mechanisms (wire cutting and water jet) were used to make the specimens. Welding residual stress and redistribution residual stress were measured using the XRD (X-Ray Diffraction) method. The amount of redistribution of residual stress depends on the different material removal mechanism. Redistribution of residual stress of reduced the impact absorption energy by 15%.

• 한국정밀공학회지
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• 제18권1호
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• pp.104-110
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• 2001

The rapid prototyping and tooling technology has been developed. However, most commercial ones currently use resins or waxes as the raw materials. These days, the direct metal deposition methods are being investigated as new rapid prototyping and tooling technology. A fundamental study on rapid prototyping and tooling with wire welding technology using CO2 laser radiation was carried out in this paper. The main focus is to develop a simple commercial rapid prototyping and tooling system with the exiting laser welding technology as output and their microstructure, hardness and tensile strength are examined for the reliability. In addition, its advantages and disadvantages are discussed as a rapid prototyping and tooling system.

• Journal of Welding and Joining
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• 제23권5호
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• pp.14-19
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• 2005

In high speed $CO_2$ welding, it has been blown to produce no sound bead with undercut or humping bead. In this study welding phenomena through synchronized high speed camera and output welding voltage and current waveform has been analyzed. For the purpose to improve a welding bead, effect of short circuit current rise slope has been examined. With commercial power source it was produced no sound bead by instantaneous short circuit, long arc period and stubbing at welding speed 2.5mm/min Humping bead or undercut were showed by instantaneous short circuit and long arc period. Also, the weld bead was not formed during the long short circuit period after stubbing start and long arc extinguishment period after wire sticking by failure of arc regeneration, because the droplet was not transferred to weld pool. With increasing short circuit current rise slope the frequency of stubbing was decreased and the normal short circuit rate was increased. A control of short circuit current rise slope was effective factor in high speed welding.

• 대한치과교정학회지
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• 제25권1호
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• pp.73-85
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• 1995

교정치료시 치축의 개선을 위한 많은 연구와 노력이 이루어져 왔다. 본 교실에서는 치축개선을 위해 MEAW를 응용한 Multi-Vertical Loop Arch Wire(MVLAW : 엠빌로)를 수년 전부터 다수치아의 치축을 동시에 개선코자 사용해 왔다. MVLAW는 일종의 근심경사된 치아를 세우는 장치로써 open vertical loop를 3가지 종류로 변형시켜 적용시켜 왔으며 이를 각각 A, B, C형으로 명명하였다. 각 MVLAW는 .017"x.025" TMAwire로 제작되며, A형 MVLAW의 경우 각 open vertical loop의 apex를 10도 정도 벌려주어 활성화시키며(electric welding stop을 각 loop의 근심측에 위치시킨다), B형과 C형 MVLAW의 경우 open vertical loop의 원심측에 10도의 tip back bend를 형성함으로써 활성화시킨다(B형의 경우 electric welding stop이 각 loop의 원심측에 형성되는 반면 C형의 경우 electric welding stop을 형성하지 않는다). 본 연구는 구치부의 치축을 동시에 개선코자할 때 MVLAW를 3가지 종류로 분류한 후 각 MVLAW의 효과를 알아보고자 상하악 1/2악을 광탄성 모형에 재현하여 그 응력분포를 관찰하여 다음과 같은 결론을 얻었기에 보고하는 바이다. 1. A형 MVLAW의 경우 3급 견인고무를 걸지 않았을 경우 하악 제1대구치와 제2대구치 치근의 원심면에서 강한 응력분포를 나타내나 전치부에 발생한 미약한 응력분포는 3급 견인고무의 장착으로 상쇄되었다. 따라서 A형 MVLAW는 초기에 치관의 직립효과가 있는 것으로 보인다. 2. B형 MVLAW의 경우 3급 견인고무를 걸지 않았을 경우 각 치아의 근심측에 응력분포를 보이며 견인고무를 걸었을 때와 비교시 전치부에 증가된 응력분포를 보였다. 따라서 B형의 경우 초기에 치근의 직립효과가 있는 것으로 보인다. 3. C형 MVLAW의 경우 3급 견인고무를 걸지 않았을 경우 하악전치부를 제외하고는 응력분포를 나타내지 않았으나 견인고무를 걸었을 경우 주로 견치와 소구치 근심면에서 응력분포를 보였다. 따라서 C형의 경우 견인고무 사용시 초기에 견치와 소구치에서 치근의 직립효과가 있는 것으로 보인다.

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 1999년도 특별강연 및 추계학술발표대회 개요집
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• pp.70-73
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• 1999

• 대한용접접합학회:학술대회논문집
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• 대한용접접합학회 2001년도 추계학술발표대회 개요집
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• pp.41-44
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• 2001

• Journal of Welding and Joining
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• 제27권4호
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• pp.73-78
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• 2009

Characterization of the microweld CCFL electrode for the TFT-LCD backlight unit was carried out in terms of the glass beading heat treatment conditions. We evaluate the weld zone and parent metal of the microweld CCFL electrodes that were exposed to simulated glass beading heat treatment. The CCFL electrode was composed of the cup made with pure Ni, the pin made with pure Mo and the lead wire made with Ni-Mn alloy. Each part of the electrode was assembled together by micro spot welding process and then the assembled electrodes were exposed to simulated glass beading temperatures of $700^{\circ}C,\;750^{\circ}C$ and $800^{\circ}C$. The microstructures of the microweld CCFL electrode were observed by using optical microscope, scanning electron microscope and EDS. Micro-tensile and microhardness test were also carried out. The results indicated that the grain coarsening in the HAZs(heat affected zones) for both the cup-pin weld and pin-lead wire were exhibited and the grain coarsening of the HAZ for the cup and the lead wire was more obvious than the HAZ of the pin. The micro-tensile test revealed that the fracture occurred at the cup-pin weld zone for all test conditions. The fracture surface could be classified into two parts such as pin portion and cup portion including weld nugget. The failure was seemed to be initiated from the boundary between nugget and pin through the weld joint. The result of the microhardness measurement exhibited that the relatively low hardness value, about 105HV was recorded at the HAZ of the cup. This value was about 50% less than that of the original value of the cup. The reduction of the microhardness was considered as the cause of the grain coarsening due to welding process. It was also appeared that there was no change in electric resistance for the standard electrodes and heat treated electrodes.

• 품질경영학회지
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• 제45권4호
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• pp.1003-1020
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• 2017

Purpose: The purpose of this study is to find the optimum working conditions for spot welding of wire Cu alloys to achieve high-level quality. The parts subject to spot welding are brush card assemblies, which are the main module of the electric movement method of the car seat. Methods: In this study, the signal-to-noise ratio(SN ratio) and the loss function [L(y)] are used as Taguchi method for dynamic characteristics. Results: The results of the study are as follows. First, the analysis of variance using SN ratio showed 6 significant factors(p = 0.1% or less) among 7 factors except press force. Second, the optimal design of the dynamic characteristics is the tip exchange cycle: 50,000 ea., the welding time is 110 ms, the pressing force is 11 kgf/cm2, the rise time is 40 ms, and the tip dressing is 3,000 ea., Tip angle is 12o and electric current is 1,800 A. Conclusion: The validity of the spot welding process of the manufacturer's brush card assembly was verified and proved to be consistent with the study results. The results of this study are expected to standardize the welding conditions and guarantee the quality level required by the customers.

• 한국안전학회지
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• 제8권1호
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• pp.59-63
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• 1993

It is very difficult to find not only optimized welding condition but also fatigue characteristics of the dissimilar weld. In this study. Low carbon steel (SS41) and austenitic stainless steel (STS304) were welded by GTAW welding with STS309 stainless wire rod and Single Edge Notch specimens were used for the examination of fatigue behavior on welding heat cycle. The fatigue crack growth rate in HAZ of SS41 was the highest. The second was in STS304 bond line and the lowest was in HAS of STS304.