• 제목/요약/키워드: Welding Wire

검색결과 332건 처리시간 0.022초

재생 초경합금 분말을 활용한 금속기지 복합재료의 Abrasion 마모거동 (Abrasion Wear Behavior of Recycled Tungsten Carbide Reinforced Metal Matrix Composite)

  • 강남현;채현병;김준기;최종하;김정한
    • 한국재료학회지
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    • 제13권12호
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    • pp.850-854
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    • 2003
  • The abrasion wear behavior on the hardfacing weld was investigated by performing abrasion wear, hardness, and microstructural tests. The gas metal arc(GMA) weld was produced by using the cored wire which was filled with the hard metal, i.e., the recycled tungsten carbide (WC) reinforced metal matrix composite. For 30% addition of the hard metal, the abrasion wear resistance was significantly improved comparing with that for 20% addition of the hard metal. Above 30% addition of the hard metal, however, there was no significant improvement of the wear resistance. The improvement of the wear resistance was due to the increased amount of eutectic carbides(W$_{6}$C) which was formed during GMA welding. For the weld in which the hard metal was added to 30-40%, an optimum level of abrasion wear resistance was performed.

MAG 용접의 스패터 발생 및 용적이행현상에 미치는 Si의 영향 (Effect of Si on Spatter Generation and Droplet Transfer Phenomena of MAG Wwlding)

  • 안영호;이종봉;엄동석
    • Journal of Welding and Joining
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    • 제17권3호
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    • pp.36-43
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    • 1999
  • The effect of Si content in welding wires on spattering characteristics and droplet transfer phenomena was studied. In MAG welding using 80% Ar-20% $CO_2$ shielding gas, spattering characteristics and droplet transfer phenomena were varied with Si content of wire. With increasing Si content, the spattering ratio and the ratio of large size spatter $(d\geq1.0mm)$ were increased. The increase of Si content in molten metal made surface tension increase due to reduction of oxygen content, which resulted from deoxidizing action of silicon. The increase of surface tension resulted in unstable transfer phenomena and arc instability in both short circuit and spray region. With changing Si content of wire, spattering characteristics and droplet transfer phenomena was directly influenced by the variation of surface tension, compared with the effect of arc stability.

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스테인레스강 아이크 용사에 있어서의 최적 용사조건에 관한 연구 (A Study on the Optimum Conditions in Stainless Steel Arc Spraying)

  • 김영식;최영국
    • Journal of Welding and Joining
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    • 제4권3호
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    • pp.50-57
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    • 1986
  • In this study, the experiments were earried out for the purpose of the clarifying the optimum metal arc spraying conditions, such as spraying distance, wire feed speed, arc current, etc, by using the stainless steel wire ER 308L. Main results obtained are as follows: 1. Optimum spraying distance is closely related to the equilibrium temperature of base material in back surface. 2. The size fused metal particles is increased according to the temperature of fused metal. 3. The maximum adhesion strength of coatings is obtained under the optimum spraying conditions of which the temperature of fundamental is maximum.

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폐가공송전선 Al선재 냉간접합 특성 (The Cold Welding Properties for Al Wire of Aged Overhead Conductor)

  • 김상수;구재관;이영호;김병걸
    • 한국전기전자재료학회논문지
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    • 제26권5호
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    • pp.415-420
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    • 2013
  • The new recycling technology for aged Aluminum wires in overhead conductor have been carried out. We are attempting to develop remanufacturing method for them for more effective way of recycling in stead of its conventional remelting process. The weld of aged aluminum wires play a vital role in remanufacture process. The paper investigates the mechanical properties during cold welding process of aged Aluminum wire. The tensile tests and microscopic analysis results are discussed to underscore the hardening features of welded aluminum wire. Various graphs are presented accompanied by discussion about their relevance on the process.

저온용 강재 단층 다층 용접부의 물성에 미치는 Mo의 영향 (Effect of Mo on the single/multiple pass SAW weld metal of low temperature material)

  • 성희준;구연백;김경주;최기영
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.127-128
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    • 2007
  • To investigate mechanical property on the low temperature plate weld metal, the two different plates of the same steel grade were welded and evaluated on the multiple pass welds and both side one run welds with different Mo contents welding consumables. The results are summarized as follows; 1) Welds made by no Mo containing wire showed very low impact values for type of material company. 2) Welds made by 0.25%Mo containing wire showed good impact value regardless of both side one run welds and multiple pass welds. 3) Welds made by 0.5%Mo containing wire showed good impact value for both side one run welds, while it was not acceptable value for multiple pass welds.

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신경회로망을 이용한 GMA 용접의 공정제어 (Process Control of Gas Metal Arc Welding Using Neural Network)

  • 조만호;양상민;조택동;김옥현
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 춘계학술발표대회 개요집
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    • pp.68-70
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    • 2002
  • A CCD camera with a laser strip was applied to realize the automation of welding process in GMAW. The Hough transformation was used to extract the laser stripe and to obtain specific weld points. In this study, a neural network based on the generalized delta rule algorithm was adapted for the process control of GMA, such as welding speed, arc voltage and wire feeding speed.

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고Mn강의 이종 레이저용접 특성 (Characteristics of dissimilar laser welding of high Mn steel)

  • 정보영;한태교;이종봉
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2007년 추계학술발표대회 개요집
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    • pp.190-192
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    • 2007
  • High Mn steel has been developed for automotive applications since the steel has an excellent combination of strength and ductility. However, from the viewpoint of welding, high Mn steel has a few problems related to its chemical composition. In this study, development of dissimilar laser welding technology has been investigated for expanding application of high Mn steel. The results have shown that dissimilar weld joint between high Mn steel and carbon steel has poor erichsen property using STS309L filler wire or not.

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FCAW에 의한 합금 성분의 첨가와 이행에 관한 연구 (Study on the Addition and the Transfer of Alloying Elements in FCAW)

  • 김경중;박관호
    • Journal of Welding and Joining
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    • 제1권2호
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    • pp.76-82
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    • 1983
  • The chemical composition of deposit metal by flux cored arc welding can be easily regulated though addition of deoxidizers and alloying elements in cored flux and fluxes of flux coored wire arc analogous to those of coated electrode. It is necessary to investigate the transfer and yield efficiency due to addition of necessary alloy elements in deposit metal. This report is made to intorduce an experimental equation from the relation between welding condition and extent of penetration, deposit metal and weld melt slag and to estimate transfer and yield efficiency of alloy components in fluxes through chemical analysis of deposit metal.

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극성가변 AC 펄스 MIG용접기를 이용한 아크 브레이징 (The Arc Brazing by Variable Polarity AC Pulse MIG Welding Machine)

  • 조상명;공현상
    • Journal of Welding and Joining
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    • 제21권4호
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    • pp.56-62
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    • 2003
  • MIG brazing is used for many parts without melting base metal because of high productivity. Pulsed MIG brazing can be used to further reduce heat input and to improve the process stability. However, a significant amount of zinc in galvanized sheet steel is burned off in the area of brazes. Therefore, the brazing method to reduce the heat input is needed. In the brazing for galvanized sheet steel, variable polarity AC pulse MIG arc brazing can be applied to more decrease the heat input by setting EN-ratio adequately. In this research, we studied for the variable polarity AC pulse MIG arc brazing to decrease the heat input by using ERCuSi-A wire. As the result of increasing EN-ratio, melting ratio of base metal and burning off of zinc were reduced in galvanized sheet steel.

힘-변위 모델을 이용한 펄스 GMAW의 해석 (Analysis of Pulsed GMAW Using Force-Displacement Model)

  • ;이재학;유중돈
    • Journal of Welding and Joining
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    • 제27권1호
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    • pp.59-64
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    • 2009
  • In order to determine the One-Drop One-Pulse(ODOP) condition of the pulsed gas metal arc(GMA) welding, the drop detaching phenomenon during the peak time is investigated using the force-displacement model. The drop detaching criterion is established based on the displacement of the pendant drop, and the forces exerted on the drop are calculated using the Modified Force Balance Model(MFBM). The effects of wire melting on the drop size and force are included in the force-displacement model. While the peak current has most significant effects on the drop detaching time, the initial drop mass prior to the peak time also influences drop transfer. The calculated results show good agreements with the experimental data, which implies that the ODOP condition can be predicted using the force-displacement method.