• Title/Summary/Keyword: Welding Properties

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Microstructures and Impact Properties of 500mm Single Pass Electrogas Weldment for EH36 TMCP steels (EH36 TMCP강의 50mm 1 패스 일렉트로가스 용접부의 조직 및 충격특성)

  • 이해우;고대은
    • Journal of Welding and Joining
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    • v.17 no.3
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    • pp.96-101
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    • 1999
  • Microstructures and mechanical properties of weldments were studied for EH36 TMCP higher-strength hull steel with electrogas welding jprocess. In case of a newly designed EH36 TMCP steel for large heat input welding process, the Microstructures of HAZ shows more narrow width of grain coarsed region than that of conventional EH36 TMCP weldments, the amount of acicular ferrite, which is beneficial to impact toughness, increased while the amount of grain-boundary ferrite decreased. Charpy V-notched impact tests show that a newly designed EH36 TMCP steel weldment satisfies all the requirement of specifications, especially at the fusion line +2mm where the conventional EH36 TMCP steel fails to exceed the requirement.

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A Study on the Mechanical Characteristic in Al 6061 Alloys welded by Friction Stir Welding (Al 6061 합금의 마찰교반접합시 접합부의 역학적 특성에 관한 연구)

  • 방한서;김흥주;고민성;장웅성
    • Journal of Welding and Joining
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    • v.20 no.3
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    • pp.105-108
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    • 2002
  • Al-alloy is utilized widely as a light-weight material to an automobile, a vessel and many kind of equipment, due to the light-weight and its characteristics that is a good tensile strength, elongation and tenacity for bearing heavy load and weight. Al-alloy has the good property of hot working, cold working and corrosion-resistant. But the exiting fusion welding by using Al has some economical and technical problems, but on the other hand, Friction Stir Welding (FSW) that is new joining method can settle the disadvantages that occur to the fusion welding and Is being applied and extended into the various industry fields. On this study, To analyze accurately the mechanical properties of joining area by FSW in Al 6061 alloy by using finite analysis program with finite element method. The size of HAZ and the thermal distribution is simulated and the mechanical properties around the FSW joining area to the Al-alloy 6061 is examined.

Mechanical characteristics and bead geometry according to laser welding parameters for tailor-welded-branks of hot press forming steel (레이저용접을 이용한 핫프레스포밍강의 맞춤식 재단 용접강판에서 용접공정변수에 따른 기계적 특성 및 비드형상)

  • Kang, Minjung;Kim, Cheolhee;Seo, Jong Dock;Lim, Chang Young
    • Laser Solutions
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    • v.18 no.2
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    • pp.5-10
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    • 2015
  • A tailor welded blank (TWB) is a welded blank comprised of two or more sheets with different properties - thickness, strengths or formabilities. TWBs are applied to the body panels to reduce weight and cost of the part. In this research, ultra high strength steel and high ductility steel were joined and laser tailor welded blanks were implemented. Yb:YAG laser welding tests were conducted with various welding conditions, and mechanical and geometrical characteristics of weldments were evaluated.

INVESTIGATION ON WELDING OF VIRGO 104 LOW CARBON MARTENSITIC STAINLESS STEEL

  • Du, Bing;Jia, Yuli;Zhou, Baojin;Zhou, Shifeng
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.255-259
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    • 2002
  • VIRGO 104 is a low carbon martensitic stainless steel that is applied to the famous Three Gorges Project. By using VOD melting process VIRGO 104 has low carbon and [H] [O] contents, and shows excellent mechanical properties and weldability. The best solution to guarantee welding quality is PWHT by 600 Cx8h.

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Mechanical properties of fine grained steel weldments formed with low heat input (세립강 저입열 용접부의 기계적 성질)

  • 윤중근;박태동;김광수;박영수
    • Proceedings of the KWS Conference
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    • 2003.11a
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    • pp.227-229
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    • 2003
  • Low heat input welding methods have been investigated in order to minimize the HAZ softening of the 600MPa grade fine grained steel weldment. The welding processes of interest were a high speed FCA welding with a multi-torch welding system, laser welding with filler feeding and hybrid laser welding. No HAZ softening was found for all the weldments formed with low heat input less than 10kJ/cm. Tensile strength of the weldments was high enough to satisfy the required value. Impact toughness of the weldments was also good even at -20$^{\circ}C$.

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A Study on Laser Welding Characteristics of 1500MPa Grade Ultra High Strength Steel for Automotive Application (자동차용 1500MPa급 초고강도강의 레이저 용접 특성에 관한 연구)

  • Choi, Jin-Kang;Kim, Jong-Gon;Shin, Seung-Min;Kim, Cheol-Hee;Rhee, Se-Hun
    • Laser Solutions
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    • v.13 no.3
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    • pp.19-26
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    • 2010
  • In this study, fundamental experiment was conducted with various strength of UHSS (Ultra High Strength Steel) by $CO_2$ laser. And then, butt and lap joint laser welding with boron alloyed steel and Al-Si coated boron alloy steel have been done by changing laser beam feature, existence of gap and existence of coating layer to know welding characteristics of those materials. As a result, in case of fundamental experiment with various strength steel, hardening was found in the weld metal of all tested materials and softening was found at the heat affected zone of SGAFC 1180. In case of laser butt welding of UHSS, mechanical properties was improved by using small laser beam diameter and Al-Si coating layer caused fracture of weld metal. In case of laser lap welding of UHSS, Al-Si coating layer resulted in formation of intermetallic compound at the fusion boundary where fracture occurred. Al-Si coating layer caused lowering mechanical properties of weld metal.

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The Effect of Welding Condition on Tensile Properties of Friction Stir Welds of KS5J32 Al Alloy (KS5J32 Al합금 마찰교반접합부의 인장성질에 미치는 접합조건의 영향)

  • Yoon, Tae-Jin;Kim, Sang-Ju;Kim, Nam-Kyu;Song, Sang-Woo;Kang, Chung-Yun
    • Journal of Welding and Joining
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    • v.29 no.5
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    • pp.82-89
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    • 2011
  • The effect of welding condition on tensile properties of KS5J32 Al Alloy was investigated under various welding conditions. The 1.6 mm thick KS5J32 alloy sheets were joined by friction stir welding (FSW) technique with butt joint. The tool rotation speeds were 1000, 1250 and 1500 rpm, and the welding speeds were varied within the range from 100 to 600 mm/min. Voids mainly occurred at the advancing side of the tool probe, when the tool rotation speed was low, due to insufficient materials flow. When the weld pitch exceeded 0.4 mm/rev, voids were observed under all welding conditions and the area of voids increased with increasing weld pitch. For void-free specimens, fracture always occurred at base materials. However voids affected the location of fractures, base metal or welded zone, when the voids existed within the welds.

Evaluation of Low Temperature Properties in 18Cr Ferritic Stainless Steel Welds (18Cr 페라이트계 스테인리스강의 용접부 저온 특성 평가)

  • Lee, Won-Bae;U, In-Su;Eom, Sang-Ho;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.138-140
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    • 2007
  • This study aimed to evaluate the low temperature properties of the 18Cr ferritic stainless steel weld. Applied welding methods were LB(Laser Beam) and GTA(Gas Tungsten Arc) welding to compare the different low temperature properties of the welds. Low temperature properties were evaluated by the Charpy impact, Erichsen and Expansion test at low temperature. LB weld showed superior low temperature properties in the cases of the Charpy impact test and expansion test at low temperature, while GTA weld showed a superior low temperature property in the case of Erichsen test at low temperature. The different low temperature properties with test methods are still under analysis and may be due to different crack path depending on the microstructure, test speed and stress concentration during test.

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Recent R&D status on friction stir welding of Ti and its alloys (티타늄과 그 합금의 마찰교반용접기술 현황)

  • Kang, Duck-Soo;Lee, Kwang-Jin
    • Journal of Welding and Joining
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    • v.33 no.2
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    • pp.1-7
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    • 2015
  • This article describes the basic technical concepts for applying the friction stir welding (FSW) process to titanium and its alloys. Titanium and its alloys are demanding applications of FSW. During FSW, a protective atmosphere is needed at the welding region to prevent the joints from oxidation due to the absorption of interstitial elements (O, N, and H) at high temperature. The process parameters for FSW have great influence on the microstructure and properties of the joints. No phase transformation occurred in CP Ti because FSW was achieved below the ${\beta}$-transus temperature. Therefore, the mechanical properties of the joints with CP Ti were governed by recrystallization and grain refinement. Furthermore, the strong crystallographic texture indicating <0001>//ND formed in the stir zone. On the other hands, the phase transformation occurred in Ti-6Al-4V alloy because the process temperature reached above ${\beta}$-transus temperature. For this reason, the mechanical properties of the joints with Ti-6Al-4V alloy were altered by not only recry stallization and grain refinement but also phase transformation during FSW. Engineers who want to get sound FSW joints with Ti-6Al-4V alloy have to pay attention to the control about process conditions.

Microstructures and Mechanical Properties of Age Hardenable Cu-2.0wt%Be Alloy for Projection Welding Electrode (프로젝션 용접 전극을 위한 시효경화성 Cu-2.0wt%Be 합금의 미세조직과 기계적성질)

  • Kim, Gwangsoo;Kim, Jinyong
    • Korean Journal of Materials Research
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    • v.25 no.9
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    • pp.468-474
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    • 2015
  • Evaluations of the microstructure and mechanical properties of age hardenable Cu-2.0wt%Be alloy are performed in order to determine whether it can be used as a welding electrode for projection welding. The microstructure examinations, hardness measurements, and tensile tests of selective aging conditions are conducted. The results indicate that the aging treatment with the fine-grained microstructure exhibits better hardness and high tensile properties than those of the coarse-grained microstructure. The highest hardness value and high tensile strength are obtained from the aged condition of $300^{\circ}C$ for 360 min due to the presence of the metastable ${\dot{\gamma}}$ precipitates on the grain boundaries. The values of the highest hardness and tensile strength are measured as 374 Hv and 1236.2 MPa, respectively. The metastable ${\dot{\gamma}}$ precipitates are transferred to the equilibrium ${\gamma}$ precipitates due to the over-aged treatment. The presence of the ${\gamma}$ precipitates appears as nodule-like precipitates decorated around the grain boundaries. The welding electrode with the best aging treated condition exhibits better welding performance for electrodes than those of electrodes used previously.