• Title/Summary/Keyword: Welding Properties

Search Result 1,276, Processing Time 0.031 seconds

Growth of superconducting $MgB_2$ fibers for wire applications

  • Kim J. H.;Yoon H. R.;Jo W.
    • Progress in Superconductivity and Cryogenics
    • /
    • v.7 no.4
    • /
    • pp.1-3
    • /
    • 2005
  • Superconducting $MgB_2$ fibers are in-situ grown by a diffusion method. The fibers are prepared by exposing B filaments to Mg vapor inside a folded Ta foil over a wide range of temperature and growth time. The materials are sealed inside a quartz tube by gas welding. The as - grown fibers are characterized by scanning electron microscopy and energy dispersive x - ray analysis. The fibers have a diameter of about $110{\mu}m$. Surface morphology of the fibers looks dependent on growth temperature and mixing ratio of Mg and B. Radial distribution of Mg ions into B is observed and analyzed over the cross - sectional area. Transport properties of the $MgB_2$ fibers are examined by a physical property measurement system. The $MgB_2$ fibers grown at $900^{\circ}C$ for 2 hours show a superconducting transition at 39.8K with ${\Delta}T_c<$ 2.0 K. Resistance at room temperature $MgB_2$ is 3.745 $\Omega$ and residual resistivity ratio (RRR) is estimated as 4.723.

Fatigue Crack Growth Properties of Friction Stir Welded Dissimilar Aluminum Alloys (이종알루미늄합금 FSW 접합부의 피로균열진전 특성)

  • Lee, Won-Jun;Lee, Hyo-Jae;Kim, Hyung-Jin;Park, Won-Jo
    • Journal of Ocean Engineering and Technology
    • /
    • v.27 no.1
    • /
    • pp.37-42
    • /
    • 2013
  • The presence of a crack can increase the local stress or strain, which can cause inelastic deformation and significantly reduce the life of a component or structure. Therefore, in this study, the fatigue crack growth (FCG) behaviors of friction stir welded Al 2024-T3 and Al 7075-T6 specimens were examined, with fatigue cracks growing parallel to the dynamically recrystallized zone at variable ${\Delta}K$ values and an R ratio of 0.3. In addition, the FCG values of the base metal Al 2024-T3 and Al 7075-T6 were tested under the same conditions and parameters as comparative groups. The results showed that compared with the base metal Al 2024 specimen, which had the best fatigue property, the welded specimen had only 88% of the fatigue cycles.

Study on Hydrogen Effect in TIG Welded Stainless Steel (TIG 용접된 스테인리스강의 수소영향에 대한 연구)

  • Lee, Jin-Kyung;Lee, Sang-Pill;Bae, Dong-Su;Lee, Joon-Hyun
    • Journal of Power System Engineering
    • /
    • v.20 no.6
    • /
    • pp.58-63
    • /
    • 2016
  • A stainless steel has high corrosion resistance because of nickel in material, so it is used as materials for transportation and storage of hydrogen. In this study, TIG(tungsten ingot gas) welding was carried out on the stainless steel using the storage vessel of hydrogen. The microscopic structures at each region of TIG welded material such as HAZ, weld and base metals using optical microscope were observed. And the damage behavior of stainless steel that underwent the hydrogen charging using nondestructive evaluation was also studied. Ultrasonic test, which is the most generalized nondestructive technique, was applied to evaluate the relationship between the ultrasonic wave and mechanical properties at each zone of TIG welded stainless steel. The velocity and attenuation coefficients of ultrasonic wave didn't show a remarkable difference at each region of welded stainless steel. However, the attenuation coefficient was the highest at the weld zone when hydrogen charged stainless steel. In addition, acoustic emission test was also used to study the dynamic behavior of stainless steel experienced both hydrogen charging and weld. Lots of AE event at elastic region of stress-strain curve were occurred both the hydrogen charged specimen and the free specimen.

A Study on the Bendability of Stainless Steel Tubes (스테인리스 강관의 굽힘 특성 연구)

  • Lee, G.Y.;Lee, H.J.;Yi, H.K.;Kim, Y.K.;Moon, Y.H.
    • Transactions of Materials Processing
    • /
    • v.18 no.4
    • /
    • pp.336-341
    • /
    • 2009
  • Hydroformed parts have higher dimensional accuracy, structural strength, and dimensional repeatability. Particularly in the automotive industry, manufacturing of parts with complex shapes from tubular materials sometimes requires one or more pre-forming operations such as bending before the hydroforming process. The pre-bending process is an important process for the successful hydroforming in the case where the perimeter of the blank is nearly the same as that of final product. The bendability of a tube depends on the parameters such as the bending radius, welding methods, mechanical properties and hardness. Through the stainless steel tubes bent by rotary draw bending machine, this study shows the following : (1) The influence on spring back ratio variation with stress level in the welded bent tube. (2) The Cross-section ovality variation with weld seam position and bending radius. (3) The relation between elongation and thickness reduction of tension zone with weld seam position and bending radius. (4) Workability evaluation of bent stainless steel tubes through the hardness of materials and hardness increment. The results of this study may help to understanding of characteristics on bendability of stainless steel tubes.

A Study to Improve Bonding Strength of Strengthening Plate with Notches (노치를 이용한 보강재의 부착력 증가 방안에 관한 연구)

  • Han, Man-Yop;Song, Byeong-Pyo;Lee, Kwang-Myong
    • Magazine of the Korea Concrete Institute
    • /
    • v.11 no.1
    • /
    • pp.129-139
    • /
    • 1999
  • Recently, many strengthening methods are developed and used to rehabilitate existing structures. One of the old and popular methods is strengthening with bonding steel plate. However, steel plate bonding method has a defect, which is debonding failure of steel plate before yielding of the plate due to stress concentration at the of the bonded plate. The objective of this study is the experimental verification of the improved bonding properties of a strengthening plate with notches. Two normal beams and ten strengthened beams with steel plate, which have several different notches, are tested and showed their effectiveness. Test results show that the notches of strengthening plate significantly improve post-yielding behavior, compared to normally strengthened beams. It is proved that the notches of strengthening plate increases ultimate strength 14% more than normal strengthened beam after yield strength. As for the shape of notches, arc notch is the best. and triangle notch and trapezoidal notch are the next and end welding method has no effect.

Minimum cost design of overhead crane beam with box section strengthened by CFRP laminates

  • Kovacs, Gyorgy;Farkas, Jozsef
    • Structural Engineering and Mechanics
    • /
    • v.61 no.4
    • /
    • pp.475-481
    • /
    • 2017
  • An overhead travelling crane structure of two doubly symmetric welded box beams is designed for minimum cost. The rails are placed over the inner webs of box beams. The following design constraints are considered: local buckling of web and flange plates, fatigue of the butt K weld under rail and fatigue of fillet welds joining the transverse diaphragms to the box beams, fatigue of CFRP (carbon fibre reinforced plastic) laminate, deflection constraint. For the formulation of constraints the relatively new standard for cranes EN 13001-3-1 (2010) is used. To fulfill the deflection constraint CFRP strengthening should be used. The application of CFRP materials in strengthening of steel and concrete structures are widely used in civil engineering applications due to their unique advantages. In our study, we wanted to show how the mechanical properties of traditional materials can be improved by the application of composite materials and how advanced materials and new production technologies can be applied. In the optimization the following cost parts are considered: material, assembly and welding of the steel structure, material and fabrication cost of CFRP strengthening. The optimization is performed by systematic search using a MathCAD program.

The mechanical properties of welded joint in high strength hot rolled steel for heavy machinary (중장비용 고강도 열연강재의 용접부 특성)

  • Jeong, H.C.;Lee, J.S.;Lee, J.W.
    • Proceedings of the KWS Conference
    • /
    • 2009.11a
    • /
    • pp.63-63
    • /
    • 2009
  • 최근 연비 향상 및 배기가스 저감을 위한 친환경 경량 굴삭기에 대한 연구가 활발히 진행되고 있다. 이러한 시도는 굴삭기의 소재의 강도를 490MPa급에서 700MPa급으로 고강도화를 통하여 작업장치의 경량화를 도모하고 있다. 본 연구에서는 중장비용 고강도 열연강재로 재발중인 ATOS70강재의 기본 용접성 및 GMAW 용접부 특성을 검토하였다. 사용한 시험재는 현장시험재인 14~16mmt두께의 ATOS70강재를 사용하였고, 용접경화성 및 저온균열감수성을 평가하였다. 또한 GMAW 용접을 실시하여 용접부의 이음부 특성을 검토하였다. 14mmt 두께의 ATOS70강재의 탄소당량은 약 0.44수준이고, 모재 인장강도는 약 760MPa급 수준을 보였다. 한편 최고경도시험에 의한 용접부 최도경도는 약 300Hv 수준을 보였으며, 경사 y-groove구속시험에 의한 14mmt두께의 한계예열온도는 상온이었다. 한편 GMAW 용접부 인장시험결과 740MPa급 이상의 인장강도를 확보하였고, $-5^{\circ}C$ 용접부 Charpy 충격시험결과 48J 이상의 충격인성을 나타내었다.

  • PDF

Study on an Aluminum Modified Alloy and Manufacturing Conditions for Hot Metal Gas Forming (열간가스성형용 알루미늄 개발 합금 공정 조건에 관한 연구)

  • Lee, G.M.;Go, G.Y.;Lee, H.C.;Kim, D.O.;Lee, Y.K.;Kim, J.S.;Song, J.H.
    • Transactions of Materials Processing
    • /
    • v.26 no.4
    • /
    • pp.222-227
    • /
    • 2017
  • In order to respond to environmental regulations and increased demand for fuel economy, the demand for lightweight car bodies has grown. Hydroforming of aluminum is one possible solution as it eliminates the need for additional welding to develop closed cross-sectional parts. However, the low formability of aluminum is a limitation of its application. On the other hand, the ductility of materials can be improved at higher temperatures, and hot metal gas forming has been widely applied in the production of lightweight vehicle parts. In this study, aluminum alloy for pipe extrusion was developed by controlling the Mg:Cr:Mn ratio based on AA5083. Mechanical properties of the developed material were examined by tensile test and were applied to a forming simulation. Cold forming simulation for preforming and non-isothermal hot forming simulation for hot metal gas forming were carried out to validate process conditions. A prototype of the sidemember was manufactured under the given process condition. Finally, thickness distribution was compared with finite element analysis results.

Analysis of Residual Stresses in Weldede joints of SM570-TMC Steel (SM570-TMC 강 용접접합부의 잔류응력 해석)

  • Park, Hyeon-Chan;Lee, Jin-Hyeong;Lee, Jin-Hui;Jang, Gyeong-Ho
    • Proceedings of the KWS Conference
    • /
    • 2005.11a
    • /
    • pp.79-81
    • /
    • 2005
  • Bridges constructed recently are preferred to have long spans and simple structure details considering not only the function as bridge but scenic beauty, maintenance, construction term and life cycle cost, etc. Therefore, they require high performance steels like extra-thick plate steels and TMCP steels. A TMCP steel produced by themo-mechanical control process is now spot lighted due to the weldability for less carbon equivalent. It improved at strength and toughness in microstructure. Recently, the SM570-TMC steel which is a high strength TMCP steel whose tensile strength is 600MPa has been developed and applied to steel structures. But, for the application of this steel to steel structures, it is necessary to elucidate not only the material characteristics but also the mechanical characteristic of welded joints. In this study, the characteristics of residual stresses in welded joints of SM570-TMC steel were studied through the three-dimensional thermal elastic-plastic analyses on the basis of mechanical properties at high temperatures obtained from the elevated temperature tensile test.

  • PDF

An Evaluation of Fatigue Properties on Dissimilar Friction Weld of Heat-Resisting Steels Used in Vehicle Valves (차량 밸브용 내열강재 이종 마찰용접부의 피로특성 평가)

  • 이동길;이상열;정재강
    • Transactions of the Korean Society of Automotive Engineers
    • /
    • v.10 no.2
    • /
    • pp.186-192
    • /
    • 2002
  • The fatigue crack propagation characteristics were investigated on dissimilar friction weld of two kind of heat-resisting steels (STR3 and STR35) commonly used in valve materials for vehicles. A small circular artificial defect was machined to induce fatigue crack at bonded line, heat affected zone and base metal of the weld on the surface of the specimens. From the results of the experiment, the fatigue limits of the materials STR3 and STR35 were obtained to be 429.0MPa and 409.4MPa respectably. The STR35 base metal and 1.0mm HAZ specimens showed 190% and 82% higher fatigue life than STR3 base metal. And the fatigue life of 1.0mm HAZ specimen was shown 99% on STR3 and 29% on STR35 higher than that of their base metal. But the fatigue life of weld interface specimen was shown 18% on STR3 and 72% on STR35 lower than that of their base metal because of the weld interface separation.