• 제목/요약/키워드: Welding Properties

검색결과 1,271건 처리시간 0.026초

펄스형 Nd:YAG 레이저를 이용한 지르칼로이-4 용접특성 조사 (Investigation of Zircaloy-4 weldability using a pulsed Nd:YAG laser)

  • 김수성;김덕현;김철중;이종민
    • Journal of Welding and Joining
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    • 제9권1호
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    • pp.23-31
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    • 1991
  • Laser beam weldability of zircaloy-4was investigated using a pulsed Nd: YAG laser of 200W average power. Mechanical properties of laser and GTA bead-on-plate welded zircaloy-4 test specimens were compared. The influence of plasma generated during laser welding was analyzed and optimum laser welding parameters were investigated.

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용접 각 변형량 해석해를 이용한 용접 공정변수 최적화에 관한 연구 (A Study on an Optimization of Welding Process Parameters by using an Analytic Solution for the Welding Angular Distortion)

  • 이세환
    • Journal of Welding and Joining
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    • 제21권7호
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    • pp.42-48
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    • 2003
  • Welding distortion is a current issue in many industrial parts, especially for heavy industry such as shipbuilding, plant industry. The welding process has many processing parameters influencing welding angular distortion such as heat input power, welding speed, gas flow rate, plate thickness and the welded material properties, etc. In this work, the conventional local minimization concept was applied to find a set of optimum welding process parameters, consisted of welding speed, plate thickness and heat input, for a minimum angular distortion. An analytic solution for welding angular distortion, which is based on laminated plate theory, was also applied to investigate and optimize the welding process parameters. The optimized process parameters and the angular distortion for various parametric conditions could be easily found by using the local minimum concept.

TMCP강의 습식수중 아크 용접성에 관한 고찰 (A study on the weldability of TMCP steel plates in underwater wet arc welding)

  • 오세규;김민남
    • Journal of Welding and Joining
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    • 제5권4호
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    • pp.28-35
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    • 1987
  • The feasibility of underwater wet arc welding process is experimentally investigated by using high titanium oxide type electrodes and TMCP steel plates as base metal. It is assertained the tis process may be put to practical use. Main results are summarized as follows; (1) Sound underwater weld can be obtained by skilled welding operator, if proper welding conditions are selected. (2) In underwater wet arc welding process, the mechanical properties of HAZ are depend upon welding condition and the optimum welding condition can obtained. (3) The maximum hardness in the HAZ of TMCP steel plates is increased significantly in this welding process.

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용접 열영향부 미세조직 및 재질 예측 모델링 : I. 용접부 재질 예측 모델 기술 개발 연구 동향 (Prediction Model for the Microstructure and Properties in Weld Beat Affected Brine : I. Trends in The Development of Model for the Prediction of Material Properties in the Weld HAZ)

  • 문준오;이창희
    • Journal of Welding and Joining
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    • 제23권4호
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    • pp.17-26
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    • 2005
  • HAZ (Heat Affected Zone) which occurs during welding thermal cycle has an important effect on the mechanical properties of the weld metal. So there were many efforts to develop the model which is able to predict the microstructure and mechanical properties in weld HAZ and lots of metallurgical models have reported since early 1940. These models are justifiable based on the reasonable assumption and analytical approach, but they also have limitation by interesting alloying system and assumption in each literature. Therefore, this study summaries the previous models for prediction of properties in weld HAZ. Then several issues to solve for developing the more reliable model were proposed.

A6061-T6/AZ31 이종금속 마찰교반접합부의 기계적 특성에 미치는 툴 삽입 위치의 영향 (Effects of Tool Plunge Position on Mechanical Properties of Friction-stir-weleded Region in A6061-T6/AZ31 Dissimilar Metals)

  • 이광진;김상혁
    • Journal of Welding and Joining
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    • 제30권5호
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    • pp.22-26
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    • 2012
  • Butt-joints of A6061-T6 and AZ31 plates were successfully manufactured by using a friction stir welding method. Off-set free joints and off-set joints were fabricated to investigate the effect of the tool plunge position on the mechanical properties of the joints. Hardness test, tensile test and charpy impact test was performed to evaluate the mechanical properties of the joints. Off-set condition resulted in increase of mechanical properties of the joints. The variation of the hardness distribution in the SZ was also stabilized in the off-set condition. Tensile strength of the off-set joint was about 85% against to that of the AZ31 base metal. Impact absorption energy by Charpy-Impact-Test of the off-set joint also increased by almost 2 times against to that of the AZ31 base metal.

마찰압접에 의한 Cu와 Ti 압접부의 기계적 특성에 관한 연구 (A study on the mechanical properties of copper-titanium friction-welded joint)

  • 김성연;연윤모;김대업;정승부;서창제
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2000년도 특별강연 및 추계학술발표대회 개요집
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    • pp.192-195
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    • 2000
  • This paper describes a fundamental investigation of the friction welding condition for pure copper/pure titanium and the effect of friction time, upset pressure on the mechanical and metallurgical properties of friction welding. Under the constant upset pressure, the tensile strength make a little difference with an increase in friction time. At the constant friction time, the tensile strength increased with an increase in upset pressure. The tensile fracture of Cu to Ti joint occurred in Cu base material near interface.

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고에너지 열원에 따른 스테인리스강의 제살용접특성 비교 (Comparison on Autogenous Weldability of Stainless Steel using High Energy Heat Source)

  • 김종도;이창제;송무근
    • Journal of Advanced Marine Engineering and Technology
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    • 제36권8호
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    • pp.1076-1082
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    • 2012
  • 오늘날 LNG선의 용접에는 아크와 플라즈마가 사용되고 있으나 아크용접은 에너지 밀도가 낮아 후판에 대해서 다층용접이 불가피하며, 고밀도 열원인 레이저 용접에 비하여 용접속도에도 한계가 있다. 따라서 후판 용접시 다층용접에 의한 용접부의 조직적 결함이나 과대 입열로 형성된 열영향부 등의 문제를 해소하기 위하여 키홀용접에 의한 원패스 용접이 고려되고 있다. 키홀용접이 가능한 열원은 레이저, 전자빔, 플라즈마가 있으며, 현재 플라즈마 용접이 아크를 대체하여 LNG선 카고탱크의 멤브레인 용접에 적용되고 있다. 최근에는 멤브레인의 용접에 레이저를 적용하기 위한 많은 연구가 진행 중에 있다. 본 연구에서는 LNG선용 스테인리스강에 대한 파이버 레이저 및 플라즈마 아크 용접의 용접성, 기계적 성질 및 미세조직을 비교하였다. 그 결과 레이저 용접이 더 빠른 용접속도에서 좁은 용접부와 열영향부를 얻을 수 있었다. 따라서 LNG선의 용접에서는 파이버 레이저가 보다 우수한 용접법이라는 것을 알 수 있었다.

1000MPa급 DP강의 Nd:YAG 레이저 용접부의 기계적 성질과 성형성에 미치는 용접 속도의 영향 (Effect of Welding Speed on Mechanical Properties and Formability in Nd:YAG Laser Welds of 1000MPa Grade DP Steel)

  • 장진영;최우남;정병훈;강정윤
    • Journal of Welding and Joining
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    • 제27권2호
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    • pp.69-75
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    • 2009
  • The effects of welding speed were investigated on penetration characteristics, defects and mechanical properties including formability test in Nd:YAG laser welded 1000MPa grade DP steels. A shielding gas was not used and bead-on-plate welding was performed with various welding speeds at 3.5kW laser power. Defects of surface and inner beads were not observed in all welding speeds. As the welding speed increased, the weld cross-section varied from the trapezoid having wider bottom bead, through X type, finally to V type in partial penetration range of welding speeds. The characteristic of hardness distribution was also investigated. The center of HAZ had maximum hardness, followed by a slight decrease of hardness as approaching to FZ. Significant softening occurred at the HAZ near BM. Regardless of the welding speed, the weld showed approximately the same hardness distribution. In the perpendicular tensile test with respect to the weld direction, all specimens were fractured at the softening zone. In the parallel tensile test to the weld direction, the first crack occurred at weld center and then propagated into the weld. Good formability over 80% was taken for all welding conditions.

오스테나이트계 SS 배관의 협개선 TIG 용접부 특성 조사 (The Characteristic Investigation on Narrow-gap TIG Weld Joint of Heavy wall Austenitic Stainless Steel Pipe)

  • 심덕남;정인철
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 춘계학술대회
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    • pp.670-677
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    • 2003
  • Although Gas Tungsten Arc Welding (GTAW or TIG welding) is considered as high quality and precision welding process, it also has demerit of low melting rate. Narrow-gap TIG welding which has narrow joint width reduces the groove volume remarkably, so it could be shorten the welding time and decrease the overall shrinkage in heavy wall pipe welding. Generally Narrow-gap TIG welding is used as orbital welding process, it is important to select the optimum conditions for the automatic control welding This paper looks at the application and metallurgical properties on Narrow-gap TIG welding joint of heavy wall large austenitic stainless steel pipe to determine the deposition efficiency, the resultant shrinkage and fracture toughness. The fracture toughness depends slightly on the welding heat input.

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STS 304L의 Nd:YAG 레이저 용접에서 용접조건이 용접부 형상에 미치는 영향 (Effects of the Welding Parameters on the Weld Shape in Nd:YAG Laser Welding of STS 304L)

  • 이형근;석한길;한현수;박울재;홍순복
    • Journal of Welding and Joining
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    • 제22권1호
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    • pp.58-64
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    • 2004
  • The control of the weld bead shape is important in laser welding of the small parts. The effects of laser welding parameters on the weld bead shape in the pulsed Nd:YAG laser welding of STS 304L material were investigated. Shielding gas type, flow rate, pumping voltage, pulse frequency, pulse width, focal position and overlap distance were selected as laser welding parameters. Experiments were designed and conducted using the Taguchi method which was a statistical experimental method. The weld bead width, penetration, area and aspect ratio were measured and analysed as the weld bead shape properties and the welding parameters were optimized to maximize the weld aspect ratio. Weld aspect ratio were greatly affected by the pulse width, pumping voltage and pulse frequency, and somewhat by the overlap distance, and little by the shielding gas type, flow rate and focal position. A confirmation experiment were conducted using the optimized welding parameters.