• Title/Summary/Keyword: Welding Order

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Effects of Hybrid Welding Conditions on Impact Toughness of Weld Metal in Ship Structural Steel (조선용강재의 하이브리드 용접금속부 충격인성에 미치는 용접조건의 영향)

  • Hong, Seung-Gap;Lee, Jong-Bong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.130-132
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    • 2006
  • In passenger ship building where thin plates are mainly used, conventional arc welding processes result in significant post-weld reworking due to thermal distortion of welded joints. In order to solve this problem, European shipbuilding industries introduced hybrid welding process since the 1990's. for passenger ship, first of all, stability is very important. So, in this study, we investigated effects of hybrid welding conditions on impact toughness of weld metal in passenger ship building using DH36 steel.

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Welding Parameters Optimization of Pleated Type Metallic Filter Using response surface methodology (반응표면 분석법을 이용한 Pleated Type Filter의 용접조건 최적화에 관한 연구)

  • 박형진;강문진;최병구;이세헌
    • Proceedings of the KWS Conference
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    • 2004.05a
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    • pp.39-41
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    • 2004
  • This study is to optimize the condition of pulse parameters using the response surface method in micro pulse TIG welding of pleated type metallic filter. The input parameters used were pulse current, base current, pulse duty, frequency and welding speed and the hydraulic pressure was used as the output parameter. The central composite design was designed using second order regression model, As the results, the optimal welding condition to manufacture the pleated type metallic filter was obtained.

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알루미늄 의 常溫壓接 에 關한 硏究 I

  • 이철구;엄기원
    • Journal of Welding and Joining
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    • v.3 no.2
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    • pp.10-15
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    • 1985
  • Roughness of the surface to be welded is one of the important factors affecting the weldabilities on the pressure welding. The purpose of this study is to investigate the influences of the surface roughness upon the welding process and the weldability of pressure welds, using Aluminium AA1050 plates treated by various surface polishing The results obtained are as following. 1. The optimum welding deformation is about 38(%)-42(%) in cold pressure weld. 2. The grinding work on the weld surface is superior to milling and paper polishing. 3. Weld pressure must be beyond $0.5kg/mm^2$ in order that the bond may be achieved.

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The Analysis of Characteristics of GMAW using Sound Signal (음향 신호 분석에 의한 GMAW의 특성분석)

  • 조택동;양상민;양성빈
    • Proceedings of the KWS Conference
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    • 2002.05a
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    • pp.65-67
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    • 2002
  • The gas metal arc welding(GMAW) is regarded as one of the best candidate for welding automation in industrial joining application. It is important to monitor the weld quality for the high performance of weld automation. The measured analog signal is frequency analyzed by digital signal process method. In order to observe the welding phenomena and control welding condition, arc light, voltage, and current are measured at the same time. They are analyzed and compared with arc sound. for these experiments, a power source of constant voltage characteristics was used in the pure metal transfer mode.

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Deformation analysis for crane pedestal due to Lug welding and lifting (Crane Pedestal의 Lug 용접 및 lifting 변형 해석)

  • Park, Jung-Gu;Jang, Gyeong-Bok;Jo, Si-Hun;Jang, Tae-Won
    • Proceedings of the KWS Conference
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    • 2005.11a
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    • pp.20-22
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    • 2005
  • In this study, deformation of flange of pedestal crane due to Lug welding and lifting. Thermo elasto-plastic analysis was performed using commercial FE code MSC/MARC. The accuracy control of roundness is critical to the final product assembly. Deformation is mainly occurs during Lug welding. So, we determine welding sequence and Lug space in order to reduce deformation. And we also investigate safety of lifting Lug during crane lifting.

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Characteristic Evaluation of Weldments with Different Supply of Solid Wire in Electro Gas Welding (일렉트로 가스 용접에서 솔리드 와이어 송급량에 따른 용접부 특성 평가)

  • Bae, Sang-Deuk;Kim, Dae-Ju;Kim, Yeong-Pil;Jin, Yun-Geun;Kim, Gyeong-Ju;Kim, Dae-Sun
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.124-126
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    • 2007
  • The study was performed in order to develop high efficient Electrode Gas Welding with additional solid wire by means of a surplus heat source. This technique can be reduced welding heat input in the weldments, welding speed can be increased over 30%, and mechanical properties can be more excellent than traditional method.

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Prediction of Welding Imperfection with Idealization of Welding and Their Accuracy (용접이상화에 의한 용접부정의 예측과 정도)

  • Lee, Jae-Yik;Chang, Kyong-Ho;Kim, You-Chul
    • Journal of Welding and Joining
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    • v.31 no.5
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    • pp.15-19
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    • 2013
  • In order to reduce a grand compute time in prediction of welding distortion and residual stress by 3D thermal elastic plastic analysis, idealization of welding that is methods to heat input simultaneously in all weld metal on the same welding direction is carried out on two weld joints(butt welding and fillet welding). Then, the accuracy of acquired results is investigated through the comparison of the high accuracy prediction results. The thermal conduction analysis results by idealization of welding, the temperature is raised accompany with beginning of heat input because all of weld metal is heated input at the same time. On the other side, the temperature witch predicted with high accuracy is raised at the moment heating source passes the measuring points. So, there is difference of time between idealization of welding and considering of moving heat source faithfully. However, temperature history by idealization of welding is well simulated a high accuracy prediction results.

Education, Examination and Qualification System of Welding Personnel in Korea

  • Hwang, S.H.
    • International Journal of Korean Welding Society
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    • v.3 no.1
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    • pp.57-62
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    • 2003
  • The education examination and qualification systems around the world are now changing rapidly and unifying as one system. The Korean national system should be harmonious with this international tendency, in order to overcome the high degree of international economic competition. In this article, the current state of the international and national systems are critically compared and discussed with the intention of proposing improvements to the Korean national system. The Korean Welding Society has revamped its system so that its certificates might be recognized by the welding institutions in foreign countries such as the European Welding Federation (EWF) and still be recognized by the Korean Government. Their desire to join the system of International Institute of Welding (IIW).

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Fatigue Characteristics of Load-Carrying-Cruciform-Fillet-Welded-Joints According to Welding Methods (용접방법에 따른 하중전달 십자형 필렛 용접부의 피로특성)

  • 이용복;오병덕
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.12 no.1
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    • pp.38-44
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    • 2003
  • In this study, endurance limit and fatigue behavior of load carrying fillet welded cruciform joints depending on commonly used welding methods such as SMAW, SAW, MIG and FCAW are investigated. In respect of endurance limit SMAW specimen showes highest result, and then MIG, SAW, FCAW in descending order. However, SMAW specimen showes lowest crack growth rate and it followed by MIG, FCAW, SAW. By these results, it is needed to use SMAW or MIG welding methods for welding structures with small welding capacity and SAW or FCAW methods for large welding structures with respect to economic benefits and operation efficiency of welding. It was also shown fatigue crack growth rate was more influenced by the strenght of welding materials than the endurance limit of welding materials.

A Study on the Development of Evaluation Method for the Output Characteristics of Welding Machine by 6$\sigma$ (6$\sigma$에 의한 용접기 출력특성의 평가기법 개발에 관한 연구)

  • 조상명;윤훈성
    • Journal of Welding and Joining
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    • v.21 no.6
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    • pp.26-32
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    • 2003
  • Arc welding process has indicated that it suffers from many flaws. It's because requirement of products is diverse and factors which affects the quality is also various. Therefore, in order to stabilize the welding process, it is important to choose a proper welding machine for the each process, and to evaluate the welding process capability of each machine. In this study, rational and simple index to evaluate the welding machine was set the coefficient of resistance variation through the arc stability examination such as spatter generation weight and bead configuration uniformity etc. And the method to evaluate the process capability index was developed by application of 6$\sigma$.