• Title/Summary/Keyword: Welding Material

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A Study on the Welding Properties of SM570TMC Steel Plate (SM570TMC 강재의 용접부 특성에 관한 연구)

  • Im, Sung Woo;Chang, In Hwa;Chung, Woo Hyun
    • Journal of Korean Society of Steel Construction
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    • v.18 no.5
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    • pp.665-675
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    • 2006
  • With building structures becoming higher and longer-spanned, the need for high-strength and reliable steel is increasing. For this reason, the SM570TMC steel plate was developed. Despite its excellent mechanical properties, however, its welding properties, which are well-known to be superior to those of other equivalent steel plates, have not been verified yet. In this study, welding specimens fabricated via SA and FCA welding, with two domestic welding materials and one Japanese welding material in site welding conditions, were evaluated.

A Study on the Welding Process of Aluminum Alloy (알루미늄합금 용접공정기술 연구)

  • Kim Namin;Lim Dong-Yong;Lee Jeong-Soo;Choe Woo-Hyeon
    • Special Issue of the Society of Naval Architects of Korea
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    • 2005.06a
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    • pp.211-215
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    • 2005
  • The binary Al-Mg alloys are the basis for the 5000 series of non-heat-treatable aluminum alloys. In general, 5000 series of aluminum alleys have a high strength, good welding characteristics and a high resistance to corrosion, especially under the seawater. Thus the aluminum alloys are adopted in the hull material of hovercraft that is required light in weight as well as high strength. It is very important that the weldability problem of these alloys caused by high thermal conductivities welding deformation, porosity and so on. in this study, auto-welding equipment was applied for aluminum welding automation. Also, optimal welding data were studied by investigating welding characteristics for various shapes of weldment to use Al 5083 that is representative structural materials of the 5000 series of aluminum alloys.

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A Study on the Mechanical Properties and the Fatigue Crack Propagation Behavior of Ti Welding Material (Ti 용접재의 기계적 특성 및 피로크팩 진전거동에 관한 연구)

  • 최병기;장경천
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2002.04a
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    • pp.64-69
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    • 2002
  • The purpose of this paper was to investigate the welding characteristics and the fatigue crack propagation behavior of titanium commonly using power station, aircraft and ship. The experimented material was TIG welded in order to look over the characteristics according to the notch position and compare with other materials. We compared and reviewed the fatigue crack propagation behavior of nontch base metal and welded specimens having different notch position to evaluate the fatigue crack propagation behavior by welding condition.

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Investigation on the Corrosion Behaviour of Weld Structure

  • Kim, Hwan Tae;Kil, Sang Cheol;Hwang, Woon Suk;Cho, Won-Seung
    • Corrosion Science and Technology
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    • v.6 no.1
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    • pp.33-35
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    • 2007
  • Welding technology plays an important role in the fabrication of structure, and this has led to an increasing attention in the use of high quality advanced welding technology such as power beam welding, friction stir welding, and laser-arc hybrid welding, etc. At the same time, welding can influence various factors in the performance of plant and equipment, and corrosion behaviour of weldment has been one of the major issues for both welding and corrosion research engineers. The aim of this paper is to give a short survey of the recent technical trends of welding and corrosion behaviours including the electrochemical corrosion, stress corrosion cracking, and corrosion fatigue in connection with the welding materials, welding process, and welding fabrication.

Experiments on Welding of Ceramics by Use of High Power Laser (고출력 레이저를 이용한 세라믹 재료의 용접 실험)

  • 변철웅
    • Journal of Welding and Joining
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    • v.12 no.2
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    • pp.39-48
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    • 1994
  • In comparison to the conventional brazing, laser welding of ceramics has advantages of direct bonding without filler material, which causes the thermal stress due to the differences of thermal expansion coefficients. In pulse-mode, laser welding of dispersion ceramic having high thermal resistance is possible at relatively low preheating temperature of $1300^{\circ}C$ In CW-mode, alumina can be welded at high preheating temperature $1500^{\circ}C$ under the condition of low feed rate of 500 mm/min, respectively. Further studies on developing mechanism of pores in the bead during laser welding of ceramics is required.

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A Study on an Optimization of Welding Process Parameters by using an Analytic Solution for the Welding Angular Distortion (용접 각 변형량 해석해를 이용한 용접 공정변수 최적화에 관한 연구)

  • 이세환
    • Journal of Welding and Joining
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    • v.21 no.7
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    • pp.42-48
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    • 2003
  • Welding distortion is a current issue in many industrial parts, especially for heavy industry such as shipbuilding, plant industry. The welding process has many processing parameters influencing welding angular distortion such as heat input power, welding speed, gas flow rate, plate thickness and the welded material properties, etc. In this work, the conventional local minimization concept was applied to find a set of optimum welding process parameters, consisted of welding speed, plate thickness and heat input, for a minimum angular distortion. An analytic solution for welding angular distortion, which is based on laminated plate theory, was also applied to investigate and optimize the welding process parameters. The optimized process parameters and the angular distortion for various parametric conditions could be easily found by using the local minimum concept.

Characteristics of manual welding process on carbon steel repair welding using buttering bead (버터링 비드를 이용한 탄소강 보수용접에서 수동 용접 프로세스의 특성)

  • Song, Geun-Ho;Kim, In-Su;Lee, Myeong-Yeol
    • Proceedings of the KWS Conference
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    • 2007.11a
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    • pp.42-44
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    • 2007
  • Methods of repair welding are different to production welding for welding position, welding process, welding power source, heating methods. This study investigated proper the welding process used the welding process SMAW and GTAW in the weldment of inconel filler metals. Mechanical test showed that SMAW and GTAW process had higher mechanical properties than those of material specification. Both SMAW and GTAW welding process can appy the repair welding. In comparison, GTAW welding process had more higher mechanical properties in the weldment.

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DEVELOPMENT OF DIGITAL ASSEMBLY CELL FOR LASER WELDING OF SIDE PANELS

  • Park, H.S.;Lee, H.B.
    • International Journal of Automotive Technology
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    • v.7 no.6
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    • pp.721-728
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    • 2006
  • This paper is concerned with development of digital assembly cell. Automotive industries, try to find out new welding technologies to replace the existing spot welding which is not appropriate anymore. Because of many advantages like good accessibility, welding quality and fast welding speed, laser welding seems the most appropriate solution for automobile manufactures. To apply this technology to welding of car body, experiments must be conducted according to material, geometry and layer in welding area. Based on the data of these experiments, the laser welding process and the quality of stitches are identified. And then, the comparison between the requirements of welding and the potential of equipments allows selecting the best equipments. By using the digital manufacturing, the configurations of laser welding cell are carried out. After all, the optimal laser welding cell is chosen by the evaluation of alternative cells with technical and organizational criteria.

The Effect of Strength by Changing Tool Shape in the Friction Stir Welding (마찰교반용접에서 툴의 형상이 접합부 강도에 미치는 영향에 관한 연구)

  • Chun, Chang-Keun;Kim, Hyeong-Ju;Park, In-Gyu;Umm, Kyung-Su;Chang, Woong-Seong
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.1613-1617
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    • 2009
  • As demand regarding a recent energy-saving rises, the using ratio of the aluminum plate in manufacturing of a railroad vehicle has been increasing. The aluminum structure to be applied to a railroad vehicle is divided to single skin and double skin, and the main aluminum product is mainly Al 6005 extrude and Al 5083 rolled in domestic market. The Al 6005 alloy is applied heat treatment in order to improve the strength of material. Therefore there is the disadvantage that the strength of welding zone decreases compare with base material's if you apply to fusion welding like MIG(metal inert gas) welding. In this paper we tried to apply friction stir welding to solve these problems. In this study we investigated how tensile strength and fatigue strength were changed in case of changing the shoulder diameter of thread tool.

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In Process Monitoring of Dynamic Resistance during Resistance Spot Welding of Aluminum to Steel using Transition Insert (Transition Insert를 이용한 알루미늄과 강판의 저항점용접에서 동저항측정을 통한 모니터링)

  • Jang, Hui Seok
    • Journal of Welding and Joining
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    • v.18 no.2
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    • pp.239-239
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    • 2000
  • Automobile manufacturers have employed resistance spot welding(RSW) to join steel sheets for structural rigidity o automobile body. Driven by the need to reduce weight and fuel consumption, car companies have been evaluating aluminum intensive vehicles(AIVs) as a way to reduce vehicle weight without downsizing. During the transition from all steel-construction vehicle body to aluminum intensive body, joining aluminum to steel sheets emerges as a serious contender in automobile body. This paper deals with application of transition material to RSW aluminum to steel. Placing transition material insert between the aluminum/steel interface was found very effective to overcome incompatibility between aluminum and steel. Use of transition insert allows for two separate weld muggets to be formed in their respective aluminum/ aluminum and steel/ steel interfaces. This RSW process was monitored with the aid of dynamic resistance sampling. Typical patterns in sampled dynamic resistance curves indicated formation of sound nugget. (Received February 28, 2000)