• Title/Summary/Keyword: Welding Material

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Heat Source Modeling and Study on the Effect of Thickness on Residual Stress Distribution in Electron Beam Welding

  • Rajabi, Leila;Ghoreishi, Majid
    • Journal of Welding and Joining
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    • v.35 no.1
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    • pp.49-54
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    • 2017
  • In this study, the volumetric heat source in electron beam welding (EBW) is modeled through finite element method taking advantage of ABAQUS software package. Since this welding method is being applied in plates with different thicknesses and also considering that residual stresses reduce the strength of these weldments, the effect of thickness in the distribution and magnitude of residual stresses after welding is studied. Regarding the vast application of Inconel 706 super-alloy in aerospace industries, this material was selected in the current research. In order to validate the finite element model, the obtained results were compared to those of other researchers in this area, and good agreement was observed. The simulation results revealed that increase in the plate thickness leads to increase in the residual stresses. In addition heat treatment in the base metal (before welding) increases the residual stresses significantly.

A Study on the Development of Insulated Electrode Tip for Spot Welding to Reduce Indentation (점용접 시 압흔 깊이 감소를 위한 절연팁 개발에 관한 연구)

  • 서승일;장상길
    • Journal of Welding and Joining
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    • v.21 no.1
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    • pp.42-47
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    • 2003
  • Stainless rolling stocks are usually fabricated by spot welding process without painting. Indentation on the surface of the car body after spot welding injures the beauty of the stainless rolling stocks. In this study, insulated electrode tips to reduce the indentation are developed and applied to the actual spot welding works. The developed tips are composed of head, neck, hole for cooling water, body and resistance material. They provide large surface contact area with the base materials during spot welding and enhance the current density by necking. Experimental results using the developed tips show that small indentation and sufficient tensile shear strength is produced due to large contact area and enhanced current density.

Analysis of Welding Distortion for Laser Welded Sheet Metal Structures of Aluminum Alloy (레이저용접에 의한 알루미늄 박판구조물의 용접변형 해석)

  • Kwon, Ki-Bo;Kim, Jae-Woong;Kim, Cheol-Hee
    • Journal of Welding and Joining
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    • v.27 no.3
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    • pp.44-51
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    • 2009
  • In this study, welding distortion analysis is performed for various design of tube shape structures which are assembled with aluminum sheet metal. Aluminum 5052 plates of 1mm thickness are used to analyze. An efficient keyhole model, as a welding heat source, is used for the prediction of full penetration weld size and shape which is required for the thermal analysis. The thermal and mechanical material properties are considered as temperature dependent functions, due to the high temperature variations during the welding. The numerical model is calculated by using a commercial software and evaluated with the experiments. The calculation results could make a comparative study in the view of distortion for the various size and shape of structure.

Numerical analysis of post welding heat treatment base on the thermal creep elastic-plastic theory (점열탄소성 이론에 의한 용접후열처리에 대한 수치해석)

  • 방한서;차용훈;오율권;노찬승;김종명
    • Journal of Ocean Engineering and Technology
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    • v.11 no.1
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    • pp.113-123
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    • 1997
  • The welding residual stresses produced by welding frequently cause a crack and promote stress corrosion etc. in heat affected zone contained with external load and weakness of material. For the purpose pof relaxation of welding residual stress, post welding heat teratment(PWHT) is widely used. In this paper, the computer program which is based on Thermal-Elasto-plastic-creep theory for plane deformation on developed by finite element method (F.E.M) and verified its propriety by experimental measurement and also by using the developed computer program. The mechanical behavior of butt welding joint is clairfied during PWHT.

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Finite Element Analysis for Prediction of Bead Shape of Nd:YAG Laser Fillet Welding (Nd:YAG 레이저 필렛 용접의 비드형상 예측에 관한 유한요소해석)

  • Kim, Kwan-Woo;Lee, Jae-Roon;Suh, Jeong;Cho, Hae-Yong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.31 no.8
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    • pp.839-846
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    • 2007
  • Nd:YAG pulse laser fillet welding of stainless steel plate was simulated to find welding condition by using commercial finite element code MARC. Full model of AISI 304 stainless steel plate was considered and user subroutines were applied to boundary condition for the heat transfer. Material properties such as conductivity, specific heat, mass density and latent heat were given as a function of temperature. As results, Three dimensional heat source model for pulse laser beam conditions of fillet welding has been designed by the comparison between the finite element analysis results and experimental data on AISI 304 stainless steel plate. Nd:YAG laser welding for AISI 304 stainless steel was successfully simulated and it should be useful to determine optimal welding condition.