• 제목/요약/키워드: Welding Line

검색결과 519건 처리시간 0.034초

고강도 강판 저항 점용접부 강도 및 파단에 미치는 Paint Baking의 영향 (The Effect of Paint Baking on the Strength and Failure of Spot Welds for Advanced High Strength Steels)

  • 최철영;이동윤;김인배;김양도;박영도
    • 대한금속재료학회지
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    • 제49권12호
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    • pp.967-976
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    • 2011
  • Conventional fracture tests of resistance spot welds have been performed without consideration of the paint baking process in the automobile manufacturing line. The aim of this paper is to investigate the effect of the paint baking process on load carrying capacity and fracture mode for resistance spot welded 590 dual phase (DP), 780DP, 980DP, 590 transformation in duced plasticity (TRIP), 780TRIP and 1180 complex phase (CP) steels. With paint baking after resistance spot welding, the l-shape tensile test (LTT) and nano-indentation test were conducted on the as-welded and paint baked samples. Paint baking increased the load-carrying capacity of the resistance spot welded samples and improved the fracture appearance from partial interfacial fracture (PIF) to button fracture (BF). Improvement in fracture appearance after LTT is observed on weldments of 780 MPa grade TRIP steels, especially in the low welding current range with paint baking conditions. The higher carbon contents (or carbon equivalent) are attributed to the low weldability of the resistance spot welding of high strength steels. Improvement of the fracture mode and load carrying ability has been achieved with ferrite hardening and carbide formation during the paint baking process. The average nano-indentation hardness profile for each weld zone shows hardening of the base metal and softening of the heat affected zone (HAZ) and the weld metal, which proves that microstructural changes occur during low temperature heat treatment.

용접구조용 고강도강재의 피로균열성장특성에 관한 실험적 연구 (An Experimental Study on Fatigue Crack Growth Characteristics of Welded High-Strength Steels)

  • 홍성욱;경갑수;남왕현;정영화
    • 한국강구조학회 논문집
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    • 제14권6호
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    • pp.773-782
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    • 2002
  • 본 연구에서는 향후 사용빈도가 증가할 것으로 예상되는 SM570, POSTEN60 및 POSTEN80 강재를 대상으로 용접선 방향이 피로균열성장속도에 미치는 영향, 용접방법 및 강도등급에 따른 피로균열성장특성, 그리고 각 재질별(모재부, 열영향부, 용접금속부) 피로균열 성장특성을 정량적으로 평가하기 위해서 CT시험편을 제작해서 일련의 피로시험을 실시하였다. 피로시험결과 노치가 용접선과 평행한 시험체의 경우 노치선단에 존재하는 압축잔류응력의 영향으로 노치가 용접선과 직각인 시험체의 경우보다 피로균열성장속도의 지연현상이 현저해지는 것을 알 수 있었다. 그리고 용접 방법에 따른 피로균열성장특성은 강재의 강도등급에 관계없이 FCAW가 SAW에 비해서 피로균열성장속도의 분산이 적게 나타나고 있으며, 또한 높은 응력확대계수범위 영역에서 피로균열성장속도의 수렴현상이 나타나는 것을 알 수 있었다. 한편 본 피로시험결과와 기존의 연구결과를 비교하면 피로균열성장영역에서의 피로균열성장속도는 유사한 경향을 나타내고 있으므로 본 연구에서 대상으로 한 강재는 피로안전성을 충분히 확보하고 있음을 알 수 있었다.

연속소둔로에서 판중심 위치 제어를 위한 적응 역비례 제어기의 설계 (Design of Adaptive Inverse Control for Center Position Control of Steel-Strip in Continuous Annealing Line)

  • 김영수;조성은;이영교;김상우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 학술대회 논문집 정보 및 제어부문
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    • pp.608-610
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    • 2004
  • In continuous annealing line (CAL), POSCO, the center position control (CPC) is an essential technique that renders the steel-strip to pass at the center of a roll in order to prevent the strip from skewing or breaking. The CPC algorithm currently installed on the steering roll in the heating section of CAL is to control the strip position by using the reverse phase of error from the center position, without considering the dynamics of strip horizontal movement. Such algorithm may, unfortunately, require a manual operation occasionally when the range of strip input becomes wide, causing the dynamics 0 be dominant. Other PID-type control is rarely used in automatic operation because the excess of response may occur when the discontinuous points such as welding joints pass through rolls. In this paper, we identify the CPC system by using off-line data and design a compensator for the excessive dynamics by using the adaptive inverse control. Simulation result depicts the improved reliability of the proposed CPC system.

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레이저를 이용한 Tailored Blank 용접 판재의 피로거동 (The Fatigue Behavior of Tailored Welded Blank Sheet Metal by Laser Beam)

  • 오택열
    • 한국생산제조학회지
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    • 제9권4호
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    • pp.48-55
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    • 2000
  • For the Tailor Welded Blank sheet used for automobile body panel, the characteristics of fatigue strength and crack propagation behavior were studied. The thickness of specimens was joined to be same (0.9mm+0.9mm) and different (0.9mm+2.0mm) .As a base test, mechanical properties around weld zone were examined . The results indicated that there were no significant decreases in mechanical properties , but hardness around weld bead was 2.3 times greater than base material . The fatigue strength was the highest when the loading direction was parallel to the welding direction, which was about 85% of tensile strength of base material. It was decreased by 8.5% when the thickness of specimens and base metal was different, and it was increased by 25% when pres-strain was applied. The crack propagation rate was noticeably decreased around weld line and rapidly increased as it passed through weld line. Reviewing the shape of the crack propagation , crack width around weld line was around the weld zone due to retardation of crack growth , but is became narrow passing weld line due to decreased toughness.

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인버터 용접기용 3상 SMR의 운전특성에 관한 연구 (A Study on Operation Characteristics of 3-Phase SMR for Inverter Welding System.)

  • 채영민;고재석;최해룡;김진욱;최규하
    • 전력전자학회:학술대회논문집
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    • 전력전자학회 1997년도 전력전자학술대회 논문집
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    • pp.49-54
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    • 1997
  • One of the drawbacks of using diode-bridge rectifiers in the unity interface, is the line-current harmonic distortion caused by the nonlinear nature of the rectifier operation. So, a PWM converter for the power factor correction is analysed for unity power factor as well as low cost design, which enable to meet the limits of international standards.

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웹기반 아크용접 모니터링 감시 기술 (Web based ARC welding monitoring system)

  • 김태진;전진홍;박성우;김철우
    • 대한전기학회:학술대회논문집
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    • 대한전기학회 2004년도 하계학술대회 논문집 B
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    • pp.1278-1280
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    • 2004
  • In this paper, we propose a new diagnosis method of DC/DC converter aging. The method is based on the variations of parasitic resistor for the aging process. We apply an on-line diagnosis of DC/DC converter because the observation is not a device, but a system. This study proposes a method of DC/DC converter diagnosis by analyzing the variations of model on the variations of parasitic resistor.

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A NEW ON-LINE BAR JOINING TECHNOLOGY FOR ENDLESS HOT ROLLING

  • Lee, Jong-Sub;Kim, Ki-Chol;Won, Chun-Soo;Kenji Horii;Talmo Funamoto
    • 대한용접접합학회:학술대회논문집
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    • 대한용접접합학회 2002년도 Proceedings of the International Welding/Joining Conference-Korea
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    • pp.282-288
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    • 2002
  • A new on-line bar joining technology employing the concept of a solid-state joining has been developed for the endless rolling by POSCO, RIST and MHMM Inc.. In the process, the bars are partially descaled, partially overlapped, joined by shearing action and crops are finally removed. The feasibility of the developed process was evaluated in this study in terms of microstructures and mechanical properties of joints, and the response of the joint to rolling.

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