• Title/Summary/Keyword: Weld Performance

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Behavior of improved through-diaphragm connection to square tubular column under tensile loading

  • Qin, Ying;Zhang, Jing-Chen;Shi, Peng;Chen, Yi-Fu;Xu, Yao-Han;Shi, Zuo-Zheng
    • Structural Engineering and Mechanics
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    • v.68 no.4
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    • pp.475-483
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    • 2018
  • Square tubular columns are commonly used in moment resisting frames, while through-diaphragm connection is the most typical configuration detail to connect the H-shaped beam to the column. However, brittle fracture normally occurs at the complete joint penetration weld between the beam flange and the through-diaphragm due to the stress concentration caused by the geometrical discontinuity. Accordingly, three improved types of through-diaphragm are presented in this paper to provide smooth force flow path comparing to that of conventional connections. Tensile tests were conducted on four specimens and the results were analyzed in terms of failure modes, load-displacement response, yield and ultimate capacity, and initial stiffness. Furthermore, strain distributions on the through-diaphragm, the beam flange plate, and the column face were comprehensively evaluated and discussed. It was found that all the proposed three types of improved through-diaphragm connections were able to reduce the stress concentration in the welds between the beam flange and the through-diaphragm. Furthermore, the stress distribution in connection with longer tapered through-diaphragm was more uniform.

Seismic Design of Rib-Reinforced RBS (Reduced Beam Section) Steel Moment Connections Based on Equivalent Strut Model (등가 스트럿 모델에 의한 리브 보강 RBS 철골모멘트접합부의 내진설계)

  • Lee, Cheol Ho
    • Journal of Korean Society of Steel Construction
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    • v.13 no.5
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    • pp.493-502
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    • 2001
  • This paper describes a seismic design procedure for rib-reinforced RBS(Reduced Beam Section) steel moment connections. Engineers often use rib plates to enhance seismic performance of steel moment connections. thinking that the 2nd moment of inertia is increased so that the tensile stress in the beam flange groove weld is reduced However the force transfer mechanism in the rib connections is completely different from that as predicted by the classical beam theory ; a clear diagonal strut action is present in the rib. By treating the rib as a strut the writer has recently proposed an equivalent strut model that could be used as the basis of a practical design procedure. In this paper the proposed equivalent strut model is briefly presented first. A step-by-step design procedure is then recommended based on the proposed model.

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Experimental studies of headed stud shear connectors in UHPC Steel composite slabs

  • Gao, Xiao-Long;Wang, Jun-Yan;Yan, Jia-Bao
    • Structural Engineering and Mechanics
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    • v.74 no.5
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    • pp.657-670
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    • 2020
  • Due to the high compressive and tensile strength of ultra-high performance concrete (UHPC), UHPC used in steel concrete composite structures provided thinner concrete layer compared to ordinary concrete. This leaded to the headed stud shear connectors embedded in UHPC had a low aspect ratio. In order to systematic investigate the effect of headed stud with low aspect ratio on the structural behaviors of steel UHPC composite structure s this paper firstly carried out a test program consisted of twelve push out specimens. The effects of stud height, aspect ratio and reinforcement bars in UHPC on the structural behaviors of headed studs were investigated. The push out test results shows that the increasing of stud height did not obviously influence the structural behaviors of headed studs and the aspect ratio of 2.16 was proved enough to take full advantage of the headed stud strength. Based on the test results, the equation considering the contribution of weld collar was modified to predict the shear strength of headed stud embedded in UHPC. The modified equation could accurately predict the shear strength of headed stud by comparing with the experimental results. On the basis of push out test results, bending tests consisted of three steel UHPC composite slabs were conducted to investigate the effect of shear connection degree on the structural behaviors of composite slabs. The bending test results revealed that the shear connection degree had a significantly influence on the failure modes and ultimate resistance of composite slabs and composite slab with connection degree of 96% in s hear span exhibited a ductile failure accompanied by the tensile yield of steel plate and crushing of UHPC. Finally, analytical model based on the failure mode of composite slabs was proposed to predict the ultimate resistance of steel UHPC composite slabs with different shear connection degrees at the interface.

3-D vision sensor for arc welding industrial robot system with coordinated motion

  • Shigehiru, Yoshimitsu;Kasagami, Fumio;Ishimatsu, Takakazu
    • 제어로봇시스템학회:학술대회논문집
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    • 1992.10b
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    • pp.382-387
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    • 1992
  • In order to obtain desired arc welding performance, we already developed an arc welding robot system that enabled coordinated motions of dual arm robots. In this system one robot arm holds a welding target as a positioning device, and the other robot moves the welding torch. Concerning to such a dual arm robot system, the positioning accuracy of robots is one important problem, since nowadays conventional industrial robots unfortunately don't have enough absolute accuracy in position. In order to cope with this problem, our robot system employed teaching playback method, where absolute error are compensated by the operator's visual feedback. Due to this system, an ideal arc welding considering the posture of the welding target and the directions of the gravity has become possible. Another problem still remains, while we developed an original teaching method of the dual arm robots with coordinated motions. The problem is that manual teaching tasks are still tedious since they need fine movements with intensive attentions. Therefore, we developed a 3-dimensional vision guided robot control method for our welding robot system with coordinated motions. In this paper we show our 3-dimensional vision sensor to guide our arc welding robot system with coordinated motions. A sensing device is compactly designed and is mounted on the tip of the arc welding robot. The sensor detects the 3-dimensional shape of groove on the target work which needs to be weld. And the welding robot is controlled to trace the grooves with accuracy. The principle of the 3-dimensional measurement is depend on the slit-ray projection method. In order to realize a slit-ray projection method, two laser slit-ray projectors and one CCD TV camera are compactly mounted. Tactful image processing enabled 3-dimensional data processing without suffering from disturbance lights. The 3-dimensional information of the target groove is combined with the rough teaching data they are given by the operator in advance. Therefore, the teaching tasks are simplified

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Cyclic response and design procedure of a weak-axis cover-plate moment connection

  • Lu, Linfeng;Xu, Yinglu;Zheng, Huixiao;Lim, James B.P.
    • Steel and Composite Structures
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    • v.26 no.3
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    • pp.329-345
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    • 2018
  • This paper systematically investigated the mechanical performance of the weak-axis cover-plate connection, including a beam end monotonic loading test and a column top cyclic loading test, and a series of parametric studies for exterior and interior joints under cyclic loading using a nonlinear finite element analysis program ABAQUS, focusing on the influences of the shape of top cover-plate, the length and thickness of the cover-plate, the thickness of the skin plate, and the steel material grade. Results showed that the strains at both edges of the beam flange were greater than the middle's, thus it is necessary to take some technical methods to ensure the construction quality of the beam flange groove weld. The plastic rotation of the exterior joint can satisfy the requirement of FEMA-267 (1995) of 0.03 rad, while only one side connection of interior joint satisfied ANSI/AISC 341-10 under the column top cyclic loading. Changing the shape or the thickness or the length of the cover-plate did not significantly affect the mechanical behaviors of frame joints no matter in exterior joints or interior joints. The length and thickness of the cover-plate recommended by FEMA 267 (1995) is also suitable to the weak-axis cover-plate joint. The minimum skin plate thickness and a design procedure for the weak-axis cover-plate connections were proposed finally.

Development of a Simulation Tool and a Monitoring System for Laser Welding Quality Inspection (레이저 용접품질 검사기법 개발을 위한 시뮬레이션 툴과 이를 이용한 감시 시스템의 개발)

  • 이명수;권장우;길경석
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.5 no.5
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    • pp.985-993
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    • 2001
  • Neural networks are shown to be effective in being able to distinguish incomplete penetration-like weld defects by directly analyzing the plasma which is generated on each impingement of the laser on the materials. The performance is similar to that of existing methods based on extracted feature parameters. In each case around 93% of the defects in a database derived from 100 artificially produced defects of known types can be placed into one of two classes: incomplete penetration and bubbling. The present method based on classification using plasma is faster, and the speed is sufficient to allow on-line classification during data collection.

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Structural Characteristics of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조특성)

  • Lee, Seong Hui;Jung, Hun Mo;Kim, Dae Jung;Kim, Jin Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.20 no.6
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    • pp.711-722
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    • 2008
  • Existing tube for concrete filled tubular structure is made through welding of four plates irrespective of tube thickness, so production performance is poor and special welding technique is needed to weld the internal diaphragm and through the diaphragm. Therefore, through manufacturing by cold forming development of beam to column connections that is no welding in position of stress concentration is needed. In this study the proposal of beam to column connections details and to making tube specimens by method of bending steel plates, we want to know the compositeeffect between internal anchor and concrete by processing on stress distribution and internal force evaluation of concrete filled tube beam to column connections with a variable of flange welding existence between column and beam, welding quantity between column and diaphragm, existence of concrete in tube, column with diaphragm and general column.

Defects Classification with UT Signals in Pressure Vessel Weld by Fuzzy Theory (퍼지이론을 이용한 압력용기 용접부 초음파 결함 특성 분류)

  • Sim, C.M.;Choi, H.L.;Baik, H.K.
    • Journal of the Korean Society for Nondestructive Testing
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    • v.17 no.1
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    • pp.11-22
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    • 1997
  • It is very essential to get the accurate classification of defects in primary pressure vessel and piping welds for the safety of nuclear power plant. Ultrasonic testing has been widely applied to inspect primary pressure vessel and piping welds of nuclear power plants during PSI / ISI. Classification of flaws in weldments from their ultrasonic scattering signals is very important in quantitative nondestructive evaluation. This problem is ideally suited to a modern ultrasonic Pattern recognition technique. Here, a brief discussion on systematic approach to this methodology is presented including ultrasonic feature extraction, feature selection and classification. A stronger emphasis is placed on Fuzzy-UTSCS (UT signal classification system) as efficient classifiers for many practical classification problems. As an example Fuzzy-UTSCS is applied to classify flaws in ferrite pressure vessel weldments into two types such as linear and volumetric. It is shown that Fuzzy-UTSCS is able to exhibit higher performance than other classifiers in the defect classification.

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Structural Behavior of Welded Built-up Square CFT Column to Beam Connections with External Diaphragm (용접조립 각형 CFT 기둥-보 외다이아프램 접합부의 구조 거동)

  • Lee, Seong Hui;Kim, Young Ho;Choi, Sung Mo
    • Journal of Korean Society of Steel Construction
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    • v.28 no.2
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    • pp.75-83
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    • 2016
  • Existing tubes for concrete filled tubular structure are made through welding of four plates irrespective, but the production performance is poor and special welding technique is needed to weld the internal or through diaphragm. Accordingly, We developed a welded built-up square steel tube having a welding lines and a stiffeners at location out of stress concentration. The welded built-up square steel tube occurred a interference with stiffeners at the internal or through diaphragm, therefore researches of a external diaphragm for welded built-up square CFT column connections are needed for the purpose of avoidance of a interfere with stiffeners. In this study we suggest a design formulation for external diaphragm of the welded built-up square CFT external diaphragm connections. Four specimens were manufactured for a experimental test, then we analyzed the behaviors of the specimens.

Study on the possible application of Vibrated and Rolled reinforced concrete pipe to vertical.crossing water distribution system (진동 및 전압 철근 콘크리트관의 종.횡단배수관 적용성 검토에 관한 연구)

  • Park Do-Kyong;Lee Myung-Kue;Yang Keek-Young
    • Journal of the Korea Institute of Building Construction
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    • v.6 no.2 s.20
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    • pp.111-117
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    • 2006
  • In case of carrying out vortical crossing water distribution system in expressways or general roads construction, VR(Vibrated and Rolled reinforced concrete) pipes are restricted because of their specification of reinforced spun concrete pipe or on-site made pipe. Therefore, in order to apply VR pipes to those constructions, through the structural behavior experiments of the pipes, VR pipes are compared and verified with reinforced spun concrete pipe and the results are obtained as the following. From the experiments and analyses of Pipe Stiffness(PS) of the pipes, cracking loading is approved to satisfy the KS regulations. Through a direct load test, the cracking loading strength and the maximum load test of VR pipe is larger compared with reinforced spun concrete pipe. Particularly, even if side weld is thin, there is no little change in the cracking strength of VR pipe. The results of the direct load test analysis show that the structural behavior of VR pipe is equivalent or higher compared with reinforced spun concrete pipe in performance and VR pipe could be used as the water distribution pipe for roads. In this study, through pipe stiffness, direct load test and load teat on earth, reinforced spun concrete pipe and VR pipe are compared. And as a result, the structural behavior of VR pipe is comprehensively excellent. From the structural behavior tests, VR pipe's section shows more thickness and has uniform characteristics so that VR pipe is considered more favorable than reinforced spun concrete pipe.