• Title/Summary/Keyword: Weld Image

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Welding Bead Segmentation Algorithm Using Edge Enhancement and Active Contour (에지 향상과 활성 윤곽선을 이용한 용접 비드 영역화 알고리즘)

  • Mlyahilu, John N.;Kim, Jong-Nam
    • Journal of the Institute of Convergence Signal Processing
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    • v.21 no.4
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    • pp.209-215
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    • 2020
  • In this paper, we propose an algorithm for segmenting weld bead images using edge enhancement and active contours. In the proposed method, high-frequency filtering and contrast improvement are performed for edge enhancement, and then, by applying the active contour method, only the weld bead region can be obtained. The proposed algorithm detects an edge through high-frequency filtering and reinforces the detected edge by using contrast enhancement. After the edge information is improved in this way, the weld bead area can be extracted by applying the active contour method. The proposed algorithm shows better performance than the existing methods for segmenting the weld bead in the image. For the objective reliability of the proposed algorithm, it was compared with the existing high pass filtering methods, and it was confirmed that the welding bead segmentation of the proposed method is excellent. The proposed method can be usefully used in evaluating the quality of the weld bead through an additional procedure for the segmented weld bead.

A Study on the Micro-Focus X-Ray Inspection for Confirming the Soundness of End Closure Weld of DUPIC Fuel Elements (DUPIC 핵연료봉 봉단 용접부 건전성 확인을 위한 미세초점 X-선 투과시험에 관한 연구)

  • 김웅기;김수성;이정원;양명승
    • Journal of Welding and Joining
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    • v.19 no.1
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    • pp.88-94
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    • 2001
  • DUPIC (Direct use of spent PWR fuel in CANDU reactors) nuclear fuel is a CANDU fuel fabricated remotely from spent PWR fuel materials in a hot cell. The soundness of the end closure welds of nuclear fuel elements is an important factor for the safety and performance of nuclear fuel. To evaluate the soundness of the end closure welds of DUPIC fuel element, a precise X-ray inspection system is developed using a micro-focus X-ray generator with an image intensifier and a real time camera system. The fuel elements made of Zircaloy-4 and stainless steel by an Nd:YAG laser welding and a TIG welding aye inspected by the developed inspection system. The soundness of the welds of the fuel elements was confirmed by the X-ray inspection process, and the irradiation test of DUPIC fuel elements has been successfully completed at the HANARO research reactor.

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Ultrasonic C-scan Technique for Nondestructive Evaluation of Spot Weld Quality (Spot용접 접합면의 초음파 비파괴평가 기법 제 1보 C-scan 기법을 중심으로)

  • Park, Ik-Gun
    • Journal of the Korean Society for Nondestructive Testing
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    • v.14 no.2
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    • pp.112-121
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    • 1994
  • This paper discusses the feasibility of ultrasonic C-scan technique for nondestructive evaluation of spot weld quality. Ultrasonic evaluation for spot weld quality was performed by immersion method with the mechanical and the electronic scanning of point-focussed ultrasonic beam(25 MHz). For the sake of the approach to the quantitative measurement of nugget diameter and the discrimination of the corona bond from nugget, preliminary infinitesimal gap experiment by newton ring is tried in order to set up the optimum ultrasonic test condition. Ultrasonic image data obtained were confirmed and compared by optical microscope and SAM(Scanning Acoustic Microscope) observation of the spot-weld cross section. The results show that the nugget diameter can be measured with the accuracy of 1.0mm, and voids included in nugget can be detected to $10{\mu}m$ extent with simplicity and accuracy. Finally, it was found that it is necessary to make a profound study of definite discrimination of corona bond from nugget and the approach of quantitative evaluation of nugget diameter by utilizing the various image processing techniques.

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Inspection of Weld Bead using High Speed Laser Vision Sensor

  • Lee, H.;Ahn, S.;Sung, K.;Rhee, S.
    • International Journal of Korean Welding Society
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    • v.3 no.2
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    • pp.53-59
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    • 2003
  • Visual inspection using laser vision sensor was proposed for fast and economic inspection and was verified experimentally. Welding is one of the most important manufacturing processes for automotive and electronics industries as well as heavy industries. The weld zone influences the reliability of the products. There are two kinds of weld inspection tests, destructive and non­destructive test. Even though the destructive test is much more reliable, the product should be destroyed, and hence the non­destructive test such as ultrasonic or X­ray test was used to overcome this problem. However, these tests are not used for real time inspection.

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Fiber Orientation of Short Fiber Reinforced Polymeric Composites Depending on Injection Mold Shape Variations (단섬유강화 고분자 복합재료에서 사출성형 형상금형 형상변화에 따른 섬유배향상태)

  • Kim, Hyuk;Han, Gil-Young;Lee, Dong-Gi
    • Proceedings of the KSME Conference
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    • 2001.11a
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    • pp.778-784
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    • 2001
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line parts in injection-molded products is assessed. And the effects of fiber content and injection molding conditions on the fiber orientation functions are also discussed.

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Study on the Fiber Orientation and Fiber Content Ratio Distribution during the Injection Molding for FRP (FRP의 사출성형에 있어서 섬유배향상태와 섬유함유율분포에 관한 연구)

  • Lee Dong-Gi;Sim Jea-Ki;Kim Jin-Woo
    • Transactions of the Korean Society of Machine Tool Engineers
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    • v.15 no.4
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    • pp.1-7
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    • 2006
  • Injection molding is a very important industrial process for the manufacturing of plastics objects. During an injection molding process of composites, the fiber-matrix separation and fiber orientation are caused by the flow of molten polymer/fiber mixture. As a result, the product tends to be nonhomogeneous and anisotropic. Hence, it is very important to clarify the relations between separation orientation and injection molding conditions. So far, there is no research on the measurement of fiber orientation using image processing. In this study, the effects of fiber content ratio and molding condition on the fiber orientation-angle distributions are studied experimentally. Using the image processing method, the fiber orientation distribution of weld-line in injection-molded products is assessed. And the effects of fiber content and injection mold-gate conditions on the fiber orientation are also discussed.

A Study on the Seam Tracking by Using Image Processing (영상정보처리에 의한 용접선 추적에 관한 연구)

  • 배철오;박영산;이성근;김윤식;안병원;김현수
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2001.05a
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    • pp.460-464
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    • 2001
  • Recently, the use of Robot increase little by little for the purpose of developing a welding quality and productivity in the arc welding part. It is more important to contact the seam for arc welding before moving a welding robot. There are two types of method to contact the seam namely contact and noncontact type largely In this paper, image processing sensor(a kind of non-contact sensor) is concerned to track the seam by using laser diode and CCD camera. A structured laser diode's light illuminated on the weld groove and the reflected shape is introduced by CCD camera. The image board captures this image and software analyzes this image. The robot is moved and welded exactly as acquired image X-Y data is changed with robot's X-Y value. Also, most of seam tracking are considered by changing the program simply in case of the different weld prove of plane surface.

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Regional Image Noise Analysis for Steel-tube X-ray Image (강판튜브 엑스선 영상의 영역별 영상잡음 특성분석)

  • Hwang, Jung-Won;Hwang, Jae-Ho
    • Proceedings of the KIEE Conference
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    • 2007.04a
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    • pp.32-34
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    • 2007
  • The X-ray projection system has long been used for steel-tube inspection and weld monitoring. The thickness of tubes and welded areas is based on the evaluation of radiographic shadow projections. The traditional tangential measurement estimates the distance of border lines of the projected wall shadows of a tube onto a radiographic image detector. The detected image in which although there is a variety of noise may be sectioned into several partitions according to its specific blocks. Imaging noise originates from most of elements of the system, such as shielding CCD camera, imaging screen, X-ray source, inspected object, electronic circuits and etc. The tangential projection incorrectness and noise influence on imaging quality. In this paper we first sectionalize the X-ray image on the basis of vertical contrast difference. And next functional and statistic analysis are carried on at each region. Geometrical distance and unsharpness of the edge caused by visual evaluation uncertainties are also discussed.

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A Study on the Seam Tracking by Using Vision Sensor (비전센서를 이용한 용접선 추적에 관한 연구)

  • 배철오;김현수
    • Journal of the Korea Institute of Information and Communication Engineering
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    • v.6 no.8
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    • pp.1374-1380
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    • 2002
  • Recently, the use of Robot increase little by little for the purpose of developing a welding quality and productivity in the welding part. It is more important to contact the seam for arc welding before moving a welding robot. There are two types of method to contact the seam namely contact and non-contact type largely. In this paper, image processing sensor(a kind of non-contact sensor) is concerned to track the seam by using laser diode and CCD camera. A structured laser diode's light illuminated on the weld groove and the reflected shape is introduced by CCD camera. The image board captures this image and software analyzes this image. The robot is moved and welded exactly as acquired image X-Y data is changed with robot's X-Y value. Also, most of seam tracking are considered by changing the program simply in case of the different weld groove of plane surface.