• 제목/요약/키워드: Weight Reduction Design

검색결과 690건 처리시간 0.025초

알루미늄 초경량 차체의 충격 흡수부재 설계 및 충돌 안전도 평가 (Design of the Impact Energy Absorbing Members and Evaluation of the Crashworthiness for Aluminum Intensive Vehicle)

  • 김헌영;김진국;허승진;강혁
    • 한국자동차공학회논문집
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    • 제10권1호
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    • pp.216-233
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    • 2002
  • Due to the environmental problems of fuel consumption and vehicle emission, etc., automotive makers are trying to reduce the weight of vehicles. The most effective way to reduce a vehicle weight is to use lighter materials, such as aluminum and plastics. Aluminum Intensive Vehicle(AIV) has many advantages in the aspects of weight reduction, body stiffness and model change. So, most of automotive manufacturers are attempting to develop AIV using Aluminum Space Frame(ASF). The weight of AIV can be generally reduced to about 30% than that of conventional steel vehicle without the loss of impact energy absorbing capability. And the body stiffness of AIV is higher than that of conventional steel monocoque body. In this study, Aluminum Intensive Vehicle is developed and analyzed on the basis of steel monocoque body. The energy absorbing characteristics of aluminum extrusion components are investigated from the test and simulation results. The crush and crash characteristics of AIV based on the FMVSS 208 regulations are evaluated in comparison with steel monocoque. Using these results, the design concepts of the effective energy absorbing members and the design guide line to improve crashworthiness for AIV are suggested.

5축 머시닝센터의 소비 에너지 저감을 위한 운동요소 경량화 (Lightweight of Movable Parts for Energy Reduction of 5-axis Machining Center)

  • 이명규;남성호;이동윤
    • 한국정밀공학회지
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    • 제30권5호
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    • pp.474-479
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    • 2013
  • Mass reduction of the machine tool movable parts is a tool for achieving lower energy demands of the machine tool operation. The realization of lightweight design in machine tool can be achieved by structural lightweight design and material lightweight design. In this study, topology optimization strategy was applied to design optimized structures of movable parts of 5 axis machining center. The weight of ram which has most significant influence on the stiffness of whole machine tool was reduced without stiffness deterioration. The redesigned optimized ram has 24.2% less weight while maintaining the same displacement caused by cutting force.

도시형 자기부상열차용 선형유도전동기의 경량화 설계 (Design for Weight Reduction of the Linear induction Motor for MAGLEV)

  • 박승찬;이원민;김경민;김정철;박영호;김국진
    • 한국철도학회:학술대회논문집
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    • 한국철도학회 2007년도 추계학술대회 논문집
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    • pp.1460-1465
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    • 2007
  • In this paper, the conventional linear induction motor(LIM) used in propelling the MAGLEV in Korea is redesigned in order to reduce its weight. The specifications of the newly designed model for base speed, acceleration, rated thrust and maximum output is respectively 45km/h, 4.0km/h/sec, 5,200[N] and 65 [kW]. Weight reduction effect of the LIM according to the change of pole number from 8 to 6 is shown. Equivalent circuit analysis considering end effect and finite element method are used for the analysis of the redesigned model. Finally the weight reduction ratio of the newly designed LIM to the conventional model, thrust, attraction force, line current, temperature rise, flux density distribution are presented.

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컴프레서 브래킷의 경량화 (Weight Reduction for Compressor Brackets)

  • 권순기
    • 한국생산제조학회지
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    • 제21권1호
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    • pp.65-69
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    • 2012
  • According to the developments of automobile industry, a technology has been studied in a point of view of environment, which is to increase fuel consumption rate. Especially it is well known that a weight reduction is one of the main technologies to increase the fuel consumption rate and, also to decrease the cost of manufacturing. This paper presents the method for reducing weight of bracket, which connects air conditioner compressor to engine, based on dynamic stress analysis and engineer's intuition for optimal design.

승용차용 알루미늄 듀오타입 LPG 탱크의 형상 및 두께 최적설계 (Shape and Thickness Optimization of an Aluminium Duo-type LPG Tank for a Passenger Car)

  • 소순재;최규재;장강원
    • 한국자동차공학회논문집
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    • 제21권2호
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    • pp.131-135
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    • 2013
  • In this study, to develop a light weight duo type aluminum LPG tank in stead of a conventional steel tank optimization technology is used. Two types of optimization method are carried out for internal compression test simulation of a LPG tank. The first is the thickness only optimization of LPG tank components. The second is the thickness and shape optimization. For the case of the thickness only optimization the weight reduction rate of an optimized tank compare to that of the initial design is 42%. Also 48% weight reduction was achieved for the case of the thickness and shape optimization.

충격부하를 받는 휴대용 구조물의 최적설계 (Optimal design of a portable structure under impact loading)

  • 오덕수;김권희
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2001년도 추계학술대회논문집A
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    • pp.804-809
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    • 2001
  • Optimal design of a portable structure which supports impact loading is presented. The structure requires impact loading capability, stiffness and minimum weight for portability. A collapsible tripod structure with locking mechanism is suggested. Taguchi method has been used to identify the most important design variables and the initial design. Subsequent optimization yields additional weight reduction under stress and displacement constrains.

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마이크로 밀링 머신의 저진동.경량화를 위한 구조 최적설계 (Structural Design Optimization of a Micro Milling Machine for Minimum Weight and Vibrations)

  • 장성현;권봉철;최영휴;박종권
    • 한국공작기계학회논문집
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    • 제18권1호
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    • pp.103-109
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    • 2009
  • This paper presents structural design optimization of a micro milling machine for minimum weight and compliance using a genetic algorithm with dynamic penalty function. The optimization procedure consists of two design stages, which are the static and dynamic design optimization stages. The design problem, in this study, is to find out thickness of structural members which minimize the weight, the static compliance and the dynamic compliance of the micro milling machine under several constraints such as dimensional constraints, maximum compliance limit, and safety factor criterion. Optimization results showed a great reduction in the static and dynamic compliances at the spindle nose of the micro milling machine in spite of a little decrease in the machine weight.

체중관리 프로그램이 만성정신질환자의 체중, 자아존중감 및 자기효능감에 미치는 효과 (Effects of Weight Reduction Program on Body Weight, Self Esteem and Self Efficacy of Chronic Mentally Ill Persons)

  • 김수연;김수진
    • 한국보건간호학회지
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    • 제29권3호
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    • pp.594-607
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    • 2015
  • Purpose: The purpose of this study was to test the effectiveness of a weight reduction program on the body weight, BMI, self-esteem, and self-efficacy of chronic mentally ill persons. Methods: A nonequivalent control group pre-posttest design was employed. Participants were 46 chronic mentally ill persons who agreed to participate in this study, and were assigned to an experimental group (n=23) and a control group (n=23). The weight reduction program was modified by the author, based on the Wellness program (Lilly Pharmaceutical Company, 2003), Lee (2007) and Kim (2013). Data analysis with frequency, ${\chi}^2$-test, Fisher's exact test, and t-test was performed using SPSS/Win 18.0 version. Results: The results showed a significant decrease in body weight and BMI and an increase in self-esteem in the experimental group compared to the control group. Conclusion: The weight reduction program had a positive effect on body weight, BMI, and self-esteem. Evaluation of drug compliance and vocational rehabilitation is recommended for long term effect of the program and conduct of further studies will be required for use of various resources for self-efficacy for inclusion in drug education in a program for improved health outcome.

소재대체를 이용한 철도 차량구조의 개념설계 연구 (A Study on the Conceptual Design for the Material Substitution of Rolling Stock Structures)

  • 구정서
    • 한국전산구조공학회논문집
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    • 제17권2호
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    • pp.171-181
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    • 2004
  • 본 연구에서는 기존의 철도차량구조에 경량소재를 적용하여 설계를 검토할 때, 각 소재의 성질이 차체구조의 경량화에 미치는 영향과 그 정도를 정량적으로 분석하여 개념설계단계에서 소재대체 설계 효과를 예측하는 방법을 개발한다. 전체 차체구조에 대해서는 굽힘변형, 압축변형, 비틀림 변형을 고려하여 소재를 변경할 때, 또 주요 골조 구조 부재에 대해서는 굽힘변형, 압축변형, 좌굴붕괴를 고려하여 소재와 단면형상을 변경할 때 경량화 특성을 분석할 수 있는 방법을 체계화였다. 차체구조 또는 골조부재의 변형 양상에 대한 강성 및 강도 조건을 경량화 지수와 연계하여 표현함으로써 각 재료와 부재의 형상이 가지는 기계적 특성과 장단점을 용이하게 분석할 수 있도록 하였다.

모듈 선체형 삼동 폰툰 보트의 구조설계 민감도 평가와 근사 최적화 해석 (Sensitivity Evaluation and Approximate Optimization Analysis for Structure Design of Module Hull Type Trimaran Pontoon Boat)

  • 최보엽;손창련;손준식;박민호;송창용
    • 한국산업융합학회 논문집
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    • 제26권6_3호
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    • pp.1279-1288
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    • 2023
  • Recently, domestic leisure boats have been actively researching eco-friendly product development to enter the global market. Since the hulls of existing leisure boats are mainly made of fiber reinforced plastic (FRP) or aluminum, design techniques for securing structural safety by applying related materials have been mainly studied. In this study, an initial structural design safety assessment of a trimaran pontoon leisure boat with a modular hull structure and eco-friendly high-density polyethylene (HDPE) material was conducted, and sensitivity evaluation and optimization analysis for lightweight design were performed. The initial structural design safety assessment was carried out by creating a finite element analysis model and applying the loading conditions specified in the ship classification regulation to check whether the specified allowable stresses are satisfied. For the sensitivity evaluation, the influence of stress and weight of each hull structural member was evaluated using the orthogonal array design of experiments method, and an approximate model based on the response surface method was generated using the results of the design of experiments. The optimization analysis set the thickness of the hull structural members as the design variable and considered the optimal design formulation to minimize the weight while satisfying the allowable stress. The algorithm of the optimization analysis applied the Gradient-population Based Optimizer (GBO) to improve the accuracy of the optimal solution convergence while reducing the numerical cost. Through this study, the optimal design of a newly developed eco-friendly trimaran pontoon leisure boat with a weight reduction of 10% was presented.