• Title/Summary/Keyword: Wedge angle

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Design of Cross Wedge Rolling Die for a Non-heat-treated Cold Steel using CAD and CAE (CAD/CAE를 이용한 냉간 비조질강용 회전전조 금형설계)

  • Lee H. W.;Yoon D. J.;Lee G. A.;Choi S.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.05a
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    • pp.400-403
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    • 2004
  • A non-heat기leafed steel does not need quenching and tempering processes that are called a heat treatment differently from conventional steel. Since the tensile strength of this steel is higher than 900MPa, a conventional forming process should be changed to incremental forming process such as a cross wedge rolling that requires lower load capacity than conventional ones. In this paper, the cold cross wedge rolling (CWR) die has been designed using CAD/CAE In order to produce near-net-shaped component of ball stud of non-heat-treated cold steel. Finite element analyses were applied in order to investigate process parameters of CWR. Results provide that the stretching angle and the forming angie at knifing zone in CWR process is important parameter to be the stable process under the low friction coefficient condition.

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Modeling of Hot-Coil/Cassette Dynamics and Design of Cassette Wedge Angle (핫코일-카세트 동역학 모델링 및 지지경사각 설계)

  • Hong, Sup;Hong, S.W.;Hong, S.Y.;Kim, H.J.;Kim, J.H.;Park, Y.M.
    • Journal of the Society of Naval Architects of Korea
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    • v.34 no.3
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    • pp.70-75
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    • 1997
  • This paper concerns with a safe and efficient transportation method of hot-coils on cargo ship. An automatic loading and unloading system of hot-coils by cassettes, which secure the geometrically unstable cargo, hot-coil, by supporting with wedges on both sides, is considered efficient and profitable. Safety of hot-coil on cassette and subsequently safety of total cargo ship are directly affected by the wedge angle of cassette. For optimal design of the cassette wedge angle, a dynamic model of hot-coil/cassette cargo is developed with constraint of no relative motions between the coil and the cassette. Force equilibrium conditions between resultant alternating inertia forces on hot-coil due to motions of cargo ship in waves and reactions forces from cassette wedge surfaces are derived and consequently a numerical simulation code is implemented. Cassette wedge angle of 37 degree is taken as optimal by considering dynamic stability of hot-coil and strength of cassette structure. Performance of the designed cassette wedge angle is investigated by scaled bench test.

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Acoustic Characteristics of Wedge-shaped Anechoic Tiles with Different Wedge-apex Angles (꼭지각이 다른 쐐기형 무반향 타일의 음향특성)

  • 김성기;이강일;윤석왕
    • The Journal of the Acoustical Society of Korea
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    • v.20 no.4
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    • pp.5-11
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    • 2001
  • Acoustic characteristics of the wedge-shaped anechoic tiles, used as absorbing lining materials for an anechoic water tank, were investigated for different wedge-apex angles. The anechoic tile base has the dimensions of 400mm x 385mm x 15.5mm. In order to investigate anechoic effect, the wedge-apex angles 30° and 60° were selected by using a ray-tracing method. The reflection loss of the anechoic tiles with and without wedges were experimentally studied at normal incident sound waves in water. In this experiment, the reflection loss of wedge-shaped anechoic tiles with the optimum wedge-apex angle 30° is larger than one with the angle 60° and one without wedges. The experimental results show that the wedge-shaped anechoic tiles with the wedge-apex angle 30°, optimized by using ray-tracing method, turn out better absorbing lining materials of an anechoic water tank.

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Design of Wedge in the Electro-Mechanical Brakes for Commercial Vehicles to Boost Braking Friction Forces (브레이크 마찰력 증가를 위한 상용차용 전기-기계식 브레이크의 쐐기 설계)

  • Lee, Sang Min;Park, Jeonghun;Nam, Kanghyun;Yoo, Chang-Hee;Park, Sang-Shin
    • Tribology and Lubricants
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    • v.34 no.2
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    • pp.55-59
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    • 2018
  • This paper proposes a new type of electro-mechanical wedge brake for commercial vehicles. The brake operates on a novel mechanism for self-boosting braking friction forces using eccentric shafts, and involves wedges that are inserted between the rampbridge and traverse; this self-boosting mechanism is explained herein. A dynamic analysis using ADAMS was conducted, and the findings are reported. The constraint and contact conditions are explained to verify the precision of the dynamic analysis. The dynamic analysis shows that in the proposed mechanism, the self-boosting effect occurs as desired. However, it is also noted that the system has a limitation in terms of the production of unlimited braking forces that can jam the roller inside the wedges. After demonstrating the self-boosting effect, dynamic analyses are performed for several values of the wedge angles and friction coefficients between the brake pads and disks. Conventionally, a lower wedge angle has been suggested owing to its provision of a larger clamping force for given friction coefficients. However, it is noted that lower wedge angles can lead to a higher probability of occurrence of undesirable high braking forces, which can jam the roller into the wedge; thus, a larger wedge angle is preferable for avoiding the undesirable jamming phenomena. These analysis results are presented and discussed herein.

A study on friction and stress analysis of wedge mount leveler in Semi-Conductor Sub-Fab (반도체 Sub-Fab 용 웨지 마운트 레벨러(Wdge Mount Leveler)의 마찰과 응력에 관한 연구)

  • Min, Kyung-Ho;Song, Ki-Hyeok;Hong, Kwang-Pyo
    • Design & Manufacturing
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    • v.11 no.2
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    • pp.25-28
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    • 2017
  • Semiconductor equipment manufacturers desire to enhance efficiency of Sub Fab to increase semiconductor productivity. For this reason, Sub Fab equipment manufacturers are developing Integrated System that combined modules with multiple facilities. Integrated System is required to apply Mount Leveler of Wedge Type in compliance with weight increase compared with existing single equipment and product shape change. This thesis analyzes main design variables of components of Wedge Mount Leveler and carries out structure analysis using ANSYS, finite element analysis program Analysis shows that main design variables of components of Wedge Mount Leveler has self-locking condition by friction force of Wedge and adjusting bolt. Each friction force hinges upon Wedge angle and Friction Coefficient of contact surface and upon the thread angle and Friction Coefficient of contact surface. Also, as a result of carrying out structure analysis of Wedge Mount Leveler, deflection and stress appears in different depending on the height of the level.

Stability of Railway Bridge Abutment with Earth Pressure and Internal Friction Angle of Backfill (내부마찰각과 토압 산정방법에 따른 철도교대의 안정성 비교 연구)

  • Choi, Chan Yong;Kim, Hun Ki;Yang, Sang Beom;Kim, Byung Il
    • Journal of the Korean Society for Railway
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    • v.19 no.6
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    • pp.765-776
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    • 2016
  • In this study, a standard section of a railway bridge abutment wall was designed to satisfy the external stability condition in accordance with the design criteria; this design was used to compare and analyze the active earth pressure and to calculate various types of earth pressure acting on the virtual back (wall, plane) according to the frictional angle of the backfill materials. Also, the external stability, member force and construction cost were analyzed according to the frictional angle of the backfill materials using various theories of earth pressure such as Rankine, Coulomb, Trial Wedge, and Improved Trial Wedge. As for the results, it was found that lateral earth pressure at the virtual back plane was higher than at the virtual back wall, and that these values decreased with the increase of the frictional angle of the backfill materials. The increasing of the frictional angle of the backfill materials decreased the active earth pressure (according to Rankine, Coulomb, Trial Wedge, and Improved Trial Wedge results), and the member force as well as the construction cost were reduced.

The Effect of the Resistance of Wedge Frame on the Clamping Force of the Rail Clamp (쐐기프레임의 저항력이 레일클램프의 압착력에 미치는 영향)

  • Han Dong-Seop;Shim Jae-Joon;Lee Kwon-Hee;Han Geun-Jo
    • Proceedings of the Korean Institute of Navigation and Port Research Conference
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    • 2006.06b
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    • pp.355-360
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    • 2006
  • The damping force of a jaw pad is determined by the displacements of main part when two lockers are locked, after the damping angle of a locker was set up in the wedge type rail damp for a container crane. In this time, of the resistance of wedge frame generates due to several factors, the damping angle of a locker to display the initial clamping force will be changed because of the reduction of displacement of extension bar. This resistance is determined by the eccentric distance between the roller and the wedge, and by the gap between the wedge frame and outer frame. In this study we measured the tensile force of both extension bar through the performance test of the prototype rail damp in order to evaluate the effect of the resistance of wedge frame on the damping force of the wedge type rail clamp.

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Pseudo-static stability analysis of wedges based on the nonlinear Barton-Bandis failure criterion

  • Zhao, Lianheng;Jiao, Kangfu;Zuo, Shi;Yu, Chenghao;Tang, Gaopeng
    • Geomechanics and Engineering
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    • v.20 no.4
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    • pp.287-297
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    • 2020
  • This paper investigates the stability of a three-dimensional (3D) wedge under the pseudo-static action of an earthquake based on the nonlinear Barton-Bandis (B-B) failure criterion. The influences of the mechanical parameters of the discontinuity surface, the geometric parameters of the wedge and the pseudo-static parameters of the earthquake on the stability of the wedge are analyzed, as well as the sensitivity of these parameters. Moreover, a stereographic projection is used to evaluate the influence of pseudo-static direction on instability mode. The parametric analyses show that the stability coefficient and the instability mode of the wedge depend on the mechanical parameter of the rock mass, the geometric form of the wedge and the pseudo-static state of the earthquake. The friction angle of the rock φb, the roughness coefficient of the structure surface JRC and the two angles related to strikes of the joints θ1 and θ2 are sensitive to stability. Furthermore, the sensitivity of wedge height h, the compressive strength of the rock at the fracture surface JCS and the slope angle α to the stability are insignificant.

The Effect of Rear Foot Wedge Angle on Peak Plantar Pressures on the Forefoot During Walking (Rear Foot Wedge 각도가 보행시 전족저 최대압력에 미치는 영향)

  • Kwon, Oh-Yun;Jung, Do-Young;Park, Kyoung-Hee
    • Physical Therapy Korea
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    • v.9 no.3
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    • pp.11-21
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    • 2002
  • The purpose of this study was to find the effect of rear foot wedge angle on peak plantar pressures on the forefoot during walking. Twenty normal healthy subjects (10 female, 10 male) were recruited. Peak plantar pressure was measured using pressure distribution platforms (MatScan system) in medial forefoot (under the first, second metatarsal head) and lateral forefoot (under the third, fourth, fifth metatarsal head). The subjects walked at the comfortable velocity under seven conditions; bare footed, $5^{\circ}$, $10^{\circ}$ and $15^{\circ}$ wedges under the medial and lateral sides of the hindfoot. The three averaged peak plantar pressures were collected at each condition at stance and toe off phases. The results showed that a significant increase in lateral forefoot plantar peak pressure investigated in the medial wedge and a significant decrease in lateral forefoot plantar peak pressure investigated in lateral wedge at stance phase (p<.05). These results suggest that rear foot wedge may be useful to modify the peak plantar pressure on the forefoot.

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