• Journal of the Korean Society for Precision Engineering
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• v.26 no.11
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• pp.70-76
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• 2009

Web tension control system recently have been applied to OLED(Organic Light-Emitting Diode), RFID of flexible material, e-Paper and PLED(Polymeric LED) and various web control algorithms have being developed for higher productivity and product quality These system need an accuracy model to design and implement controller. In this paper, the web tension control system with dancer roll is mathematically modeled. Mathematical model consists of 8 subsystems and each subsystems can be described as impedance structure which connected by velocity and tension. Mathematical model is different from the estimated model at high frequency range because of structure dynamics which is ignored on mathematical model. The estimated model is derived using ARMAX model. The controller is designed using the estimated model. The step response of the estimated model are compared with that of physical model for a validation of estimated model. The experimental results show a good match between them.

• Journal of Institute of Control, Robotics and Systems
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• v.6 no.9
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• pp.813-821
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• 2000

In this paper, we developed modeling of tension and speed dynamics for a two-drum winder in a three span continuous web transport system which had not been previously. Dynamic modeling of the time-varying nonlinear system was derived by considering the effect of the radii and mass moment of inertia in the unwinder and the two-drum winder through winding up the web. After linearizing it, we designed with a variable-gain a PID controller for tension control and a PI controller for speed. Simulation is carried out with the variation of radii and moment of inertia at high speed for the proposed tension control system with the two-drum winder and the variavle-gain a PID controller. Results show good performance of tension control during the speed change speed at a start-up and stop.

• Transactions of the Korean Society of Mechanical Engineers
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• v.19 no.3
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• pp.724-730
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• 1995

Fixed-gain and variable-gain PID control of tension in the winding section of a simple web transport system were evaluated. An open-loop mathematical model for the web transport system was derived and used for the design of the PID controllers. The winding roll radius is a timevarying parameter in the model. The fixed-gain PID controller designed at a particular instant of time could not meet the desired specifications, whereas the variable-gain PID controller could produce accurate tension control in the winding section. An advantage of the variable-gain control is its simplicity. This approach is easy to implement and shows promise for applications where the time-varying parameters are easily measured.

• Proceedings of the KIPE Conference
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• 2011.07a
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• pp.294-295
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• 2011

This paper presents the design and development of Web control algorithm of continuous process control system using vector inverter. Web algorithm used tension control without the tension sensor, and it is to calculate the diameter of Web materials with maintain Web tension. The performance of Web control in this paper is verified by experiment.

• International Journal of Aeronautical and Space Sciences
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• v.9 no.1
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• pp.137-146
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• 2008

Proper amount of entrained air and nip force should be also considered to minimize ballooning phenomenon since tight contact between a roller and web is required. In this paper, various web materials, PET(Polyester) and OPP(Oriented Poly Propylene) have been selected and investigated to satisfy high-speed printing requirement. Several web speeds, web tensions, and temperature conditions are imposed on each web materials and the pressure and gap profiles as well as nip force have been calculated. Increase of both the winding roller radius and the incoming wrap angle is considered under proper taper tension at 500 m/min of rewinding roller. By solving coupled Reynolds equation and web deflection equation simultaneously, the fluid-structure interaction process has been developed and is applied to the rewinding roller to investigate the ballooning phenomenon which causes guiding problems in high-speed printing performance conditions. By adjusting the linear taper tension, stress distribution between rewinding webs can be remarkably reduced and stable pressure and gap profile with ignorable ballooning phenomenon have been found.

• Proceedings of the KIPE Conference
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• 2010.07a
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• pp.314-315
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• 2010

This paper presents the design and development of Web control algorithm of continuous process control system using torque controlled vector inverter. Web algorithm used tension control with the tension sensor, and it is to calculate diameter of motor speed with maintain Web tension. The performance of Web control in this paper is verified by experiment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2008.11a
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• pp.173-174
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• 2008

• Proceedings of the KSME Conference
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• 2005.11a
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• pp.208.1-208.1
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• 2005

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2013.05a
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• pp.517-518
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• 2013

• Proceedings of the Korean Society of Precision Engineering Conference
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• 1995.10a
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• pp.1159-1162
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• 1995

In the continuous process systems, traction between a moving web and rollers is one of key mechanisms for the study of major issues including the distributed control of tension, guiding, wrinkling, and scratching. Energy is transferred from the driven rollers to the web and from the web to the idle rollers through traction. The characteristics of friction plays a major role in the determination of the traction force between the moving web and the rollers. In this paper, a procedure to determine the frcition coefficient between the moving web and rollers is devoloped. An experimental setup to validate the procedure is devised. Experimental results showed that the value of traction coefficient decreases as the operating web speed increases and increases as the operating web tension and wrap alngle increase.