• 제목/요약/키워드: Wear ratio

검색결과 377건 처리시간 0.021초

분사주조한 Al기지 입자강화 복합재료의 마모특성 (Characterization of Wear Resistance of Particle Reinforced Al Matrix Composite Manufactured by Centrifugal Spray Casting)

  • 배차헌;최학규;방국수
    • 한국주조공학회지
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    • 제24권2호
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    • pp.108-114
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    • 2004
  • $Al_2O_3$, SiC reinforced Al matrix composites were fabricated by centrifugal spray casting method and their wear resistance characteristics have been studied. Particles are generally uniformly distributed in the microstructure of as-cast specimens. In order to investigate the effect of secondary deformation, hot rolling was performed for each specimen of pure Al matrix composites with a reduction of 10, 20, 30, 40 and 50% at $400{\sim}500^{\circ}C$, respectively. Microstructure of specimen showed that particle distribution density and hardness increased because of increasing of reduction ratio. Wear test with a various sliding velocity of 1.98, 2.38, 2.88 and 3.53m/sec showed that the wear resistance characterization of composite improved remarkably compared to the normal alloy and performs without reinforced particles. Microstructural observation for the worn surface of pure Al specimens without particles showed that a change in wear mechanism seemed to separate layer by surface fatigue. In other case of Al composite reinforced with $Al_2O_3$ and SiC, the grinder type of wear mechanism was shown.

알루미늄 중력주조용 내구성 도형제의 도형조건에 따른 내마모 및 내열특성 연구 (A Study on the Wear and Heat Resistance Properties of Durable Moldwash Conditions for Al Gravity Die Casting According to Mold Washing Process Condition)

  • 김억수;남궁정;박진하;이광학
    • 한국주조공학회지
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    • 제28권5호
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    • pp.237-241
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    • 2008
  • This study has been carried out to investigate the wear and heat resistant properties of durable moldwash agent for Al gravity casting according to mold washing process conditions. The wear properties of coated specimen were performed by sliding wear testing machine and heat resistance were evaluated by measuring the loss of coated moldwash agent during emerging of coated specimen in Al melts. During testing, experimental variables were mold surface temperature, moldwash agent/distilled wear, and additive concentrations. The lower additive concentration and mold temperature caused the smooth surface roughness of coated specimen, It was found that the specimen coated with moldwash/water ratio 1:3, additive concentration 9wt% and mold temperature higher than $200^{\circ}C$ showed superior wear and heat treatment. Also, these results were supported by fluidity test.

남자대학생의 라이프스타일에 따른 캐주얼스타일 선호 (Lifestyle of Male College Students and their Preference of Casual Wear Style)

  • 배혜진;강윤정;김대옥;정인희
    • 복식
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    • 제55권1호
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    • pp.86-100
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    • 2005
  • The purpose of this study was to investigate lifestyle of male college students and their preference of casual wear style. A questionnaire consisted of 60 lifestyle items, 1 casual wear style-preference question and demographic variables was developed. Data were collected from questionnaires distributed to male college students of 7 universities located in the Daegu${\cdot}$Gyeongbuk area during August 2003. After eliminating incomplete questionnaires, 303 were analyzed by descriptive statistics, factor analysis, cluster analysis, one-way ANOVA, and $x^2-test$. As a result of factor analysis on lifestyle items, 8 factors were determined: consumption and fashion orientation, future preparation, social concern, a wide range of thought and experience, health orientation, independent spirit, masculinity, and family orientation. 4 groups were identified on the basis of these 8 factors and named as active pragmatic group, liberal empirical group, prospective self-supporting group, and social accommodative group. Their component ratio were $30.2\%,\;33.2\%,\;19.6\%,\;and\;16.9\%$ respectively. The most preferred casual wear style by male college students was determined as basic casual wear, followed by adult casual wear, fashionable casual wear, and sporty casual wear. Other than the most preferred style, basic casual wear, by every group, the preference of casual wear styles differed among 4 lifestyle groups.

세라믹 연삭에서 결합제에 따른 다이아몬드 휠의 마멸 특성 (Wear Characteristics of Diamond Wheel according to bond in Ceramic Grinding)

  • 공재향;유봉환;소의열;이근상;유은이;임홍섭
    • 한국공작기계학회논문집
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    • 제11권4호
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    • pp.75-81
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    • 2002
  • In this study, experiments were carried out to investigate the characteristics of grinding and wear process of diamond wheel during grinding ceramic materials. Normal component of grinding resistance was decreasing while increase of spindle speed. The resistance of vitrified bond wheel was less then that of resinoid bond wheel because of imbedded large holes on the surface of cutting edge. Surface roughness was decreasing while increase of spindle speed. The surface roughness using vitrified bond wheel was less than that of resinoid bond wheel because of small elastic deformation. After continuous finding of ceramics, cutting edge ratio of resinoid bond wheel decreased. For the case of vitrified bond wheel, cutting edge ratio did not change.

CNC에 의한 SM45C 선삭시 절삭성능 평가 (Assessment of Cutting Performance for SM45C using CNC Lathe)

  • 황경충
    • 한국생산제조학회지
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    • 제7권4호
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    • pp.104-116
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    • 1998
  • This paper provides a review of the performance for SM45C using the CNC lathe. Under the constant cutting area, the tool wear for large feed rate is more than the small feed rate, and the progress goes more rapidly as the cutting speed is increased. This is caused by the friction between the workpiece and the bite. The average cutting force increases as the feedrate increases, and decreases as the cutting speed increases. This is because the effective rake/shear angle becomes smaller as the feedrate becomes larger. The higher is the cutting speed and the aspect ratio (the ratio for depth of cut to feedrate), the lower is the cutting force and the surface roughness. Also, for the optimal selection of the cutting conditions, many experimental graphical data were obtained. That is, the cutting force, the tool life, and the surface roughness were measured and investigated as the depth of cut and the feedrate changed. And the size effect was examined as the depth of the cut varied.

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프리트, 점토 및 안료의 혼합에 따른 법랑 색상에 관한 연구 (A Study on the Colors of Enamel Wear by Changing the Ratio of Frit, Clay and Pigments)

  • 한두희;이정화
    • 한국산학기술학회논문지
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    • 제3권2호
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    • pp.101-109
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    • 2002
  • 법랑 재료인 프리트, 점토 및 안료의 배합비를 달리하여 법랑 시편을 제작하고, 시료들의 색상을 측색계(JS555)를 이용하여 분석하였다. 법랑의 색상 분석은 안료 외에도 프리트의 성질에 크게 좌우되며, 소성 전후의 법랑의 색깔이 확연히 변하므로 생산 표준화를 위하여 필요한 작업이다.

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오스템퍼링 처리한 구상흑연주철(ADI)의 내마모성에 미치는 합금원소의 영향에 관한 연구 (Effect of Alloying Elements on the Wear Resistance of Austempered Ductile Iron)

  • 이상학;김홍범;김종철;천병욱;김창규;최창옥
    • 한국주조공학회지
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    • 제19권1호
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    • pp.24-32
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    • 1999
  • A series of investigations for Austempered Ductile Iron (ADI) castings were carried out by using the specimens with various chemical compositions and heat treatment conditions. The rolling wear characteristics of alloyed austempered ductile irons under an unlubricated dry rolling condition was evaluated by the Amsler type test with 9.09% sliding ratio. Generally, the wear amount was increased with the austempering temperature and decreased when the hardness of the matrix was higher. The alloying elements also influenced the austempering reaction, the microstructure and the mechanical properties. In this study, the mechanical properties (i.e.) ultimate tensile strength (UTS), hardness, elongation) and the wear resistance are analysed to show the relationship between the alloying elements and the austempering temperatures. Mo, Cu and Ni are alloyed individually or in combination. It has been found that when Cu and Ni alloyed individually to a casting, the wear amount is increased than others with elements alloyed in combination. The amount of rolling wear loss was decreased when Mo was alloyed in cast iron, individually or in combination.

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반응 소결 SiC 소결체의 마찰마모특성에 미치는 첨가제 $Al_2O_3$$Fe_2O_3$ 의 영향 (Effect of $Al_2O_3$ and $Fe_2O_3$ Tribological Properties of Reaction Bonded SiC)

  • 백용혁;박홍균
    • 한국세라믹학회지
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    • 제31권9호
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    • pp.1069-1075
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    • 1994
  • When ceramics are used as the parts of an engine and a machine, the tribological properties are very important. For the preparation of the resistance material for wear applications by the method of Reaction-Bonded Sintering, metal silicon and carbon black are mixed up into SiC powder, and Al2O3 and Fe2O3 are put as an additive. As the general properties, the bending strength and water absortion are measured in the normal temperature and the phase changies are investigated with XRD. The property of the resistance for wear applications is measured with the amount of friction and wear, friction coefficient and maximum asperties. And, the surface of wear is observed with SEM. With the results of this study, the optimal mol ratio of Si : C and the suitable quantity of the mixture of SiC are 7 : 3 and 40 wt%, respectively. In the case of the addition of Al2O3 (2 wt%), the resistance for friction and wear applications is prominent. The bending strength showed the highest peak when Al2O3 (4 wt%) and Fe2O3 (4 wt%) were added. The properties of friction and wear were related with the propagation velocity of crack rather than the bending strength.

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마멸량의 대소에 따른 구름접촉 피로의 X선적 해석 (Discussion on Rolling Contact Fatigue with Wear Amount by X-ray Reflection)

  • 이한영
    • Tribology and Lubricants
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    • 제10권2호
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    • pp.51-55
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    • 1994
  • Rolling friction test was carried out to investigate the effect of the wear amount on rolling contact fatigue process in lubrication oil. The methods of this process were conducted at two Hertzian contact pressure and three slide ratio in each case by employing normalized and annealed carbon steel. During process of the rolling contact fatigue, the number of rotation until surface damage was occurred, the wear amount of rolling contact surface, and residual stress and half-value breadth using X-ray reflection on rolling contact surface were investigated. The result of this study shows that rolling contact fatigue process was directly influenced by wear trend and was confirmed by change of residual stress and half-value breadth on rolling contact surface.

초음파 인프로세스 센서를 이용한 공구마멸 검출 (Detection of Tool Wear by Using the Ultrasonic In-Process Sensor)

  • 강형식;황준;고준빈;정의식
    • 한국공작기계학회논문집
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    • 제10권3호
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    • pp.55-60
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    • 2001
  • A technique on the detection of tool wear based on the ultrasonic pulse-echo method in turning process is presented. The change in amount of the reflected energy from nose and flank of the tool can be related to the level of tool wear and mechanical integrity of the tool, that is, there exists an excellent correlation between the ultrasonic measurement and tool wear. As a results, the method is very useful for the prediction of cutting tool life and the determination of tool exchange period.

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