• Title/Summary/Keyword: Wear Out

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Quantitative Analysis of Wear Debris for Surface Modification Layer by Ferrography (Ferrography에 의한 표면개질층의 마모분 정량분석)

  • 오성모;이봉구
    • Tribology and Lubricants
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    • v.15 no.3
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    • pp.265-271
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    • 1999
  • Wherever there are rotating equipment and contact between surface, there is wear and the generation of wear particles. The particles contained in the lubricating oil carry detailed and important information about the condition monitoring of the machine. This information may be deduced from particle shape, composition, size distribution, and concentration. Therefore, This paper was undertaken to Ferrography system of wear debris generated from lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of Pin and V-Block type by Ti(C, N) coated. It was shown from the test results that wear particle concentration (WPC) and wear severity Index( $I_{S}$), size distribution in normal and abnormal wear have come out all the higher value by increases sliding friction time. Wear shape is observed on the Ferrogram it was discovered a thin leaf wear debris as well as ball and plate type wear particles. This kind of large wear shape have an important effect not only metals damage, but also seizure phenomenon.

DETERMINATION OF TRANSIENT WEAR DISTANCE IN THE ADHESIVE WEAR OF A6061 ALUMINIUM ALLOY REINFORCED WITH ALUMINA PARTICLES

  • Yang, L.J.
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2002.10b
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    • pp.217-218
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    • 2002
  • An integrated adhesive wear model was proposed to determine the transient wear and steady-state wear of aluminium alloy matrix composites. The transient wear volume was described by an exponential equation, while the steady-state wear was governed by a revised Archard equation, in which both the transient wear volume and transient sliding distance were excluded. A mathematical method was developed to determine both the transient distance and the net steady-state wear coefficient. Experimental wear tests were carried out on three types of commercial A6061 aluminum alloy matrix composites reinforced with 10%, 15% and 20% alumina particles. More accurate wear coefficient values were obtained with the proposed model. The average standard wear coefficient, as determined by the original Archard equation, was found to be about 51% higher.

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Wear out in electrically stressed LCVD silicon nitride films (Laser CVD silicon nitride막의 wear out)

  • Kim, Chun-Sub;Kwon, Bong-Jae;Kim, Yong-Woo;Kim, Seong-Jeen;Sung, Yung-Kwon
    • Proceedings of the KIEE Conference
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    • 1990.11a
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    • pp.115-118
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    • 1990
  • Recently, it has been reported that the Insulating films deposited by PECVD show some degradation under somewhat high electric field. In this paper, we Introduce silicon nitride films deposited by LCVD, and evaluate the breakdown and wear-out of these films by TDDB test. Further, failure times against electric field are examined and acceleration factors $\gamma$ are obtained for each case. As a result, it is shown that the breakdown and wear-out limitation for these films is improved.

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A Study on The Wear Process and Wear Mechanism of the Alumina Ceramics with Different Alumina Purity (순도를 달리한 알루미나 세라믹스의 마멸과정 및 이의 기구에 관한 연구)

  • 전태옥;진동규
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.18 no.12
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    • pp.3404-3412
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    • 1994
  • The present study was undertaken to investigate the dry wear process and wear mechanism of the alumina ceramics in the purity variation which are used for the mechanical seal, roll, liner and dies. The wear test was carried out under different experimental condition using the wear testing device and in which the annular surface rubbed on dry sliding condition various sliding speed, contact pressure and sliding distance. In case of alumina purity 95%, there was speed range which wear loss increased rapidly owing to enlargement of heat impact force and temperature rise of wear surface. According as the alumina purity increased, wear loss decreased but alumina purity 85% with much void and defect had the most wear loss than any other alumina purity. The friction coefficient of sliding initial stage of wear curves has a large value but according to increase of sliding distance, it decreased owing to drop of the shear strength of wear surfaces.

A Study on the Detection of the Abnormal Tool State for Neural Network in Drilling (드릴가공시 신경망에 의한 공구 이상상태 검출에 관한 연구)

  • 신형곤;김민호;김태영;김대성
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2001.04a
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    • pp.1021-1024
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    • 2001
  • Out of all metal-cutting processes, the hole-making process is the most widely used. It is estimated to be more than 30% of the total metal-cutting process. It is therefore desirable to monitor and detect drill wear during the hole-drilling process. In this paper, the vision system of the sensing methods of drill flank wear on the basis of image processing is used to detect the wear pattern by non-contact and direct method and get the reliable wear information about drill. In image processing of acquired image, median filter is applied for noise removal. The vision flank wear area of the drill was measured. Backpropagation neural networks (BPns) were used for no-line detection of drill wear. The neural network consisted of three layers: input, hidden and output. The input vectors comprised of spindle rotational speed, feed rates, vision flank wear, thrust and torque signals. The output was the drill wear state which was either usable or failure. Drilling experiments with various spindle rotational speed and feed rates were carried out. The learning process was peformed effectively by utilizing backpropagation. The detection of the abnormal states using BPNs achieved 96.4% reliability even when the spindle rotational speed and feedrate were changed.

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Thermal Sprayed AlSiMg/TiC Composite Coatings : Wear Characteristics (II) (AlSiMg/TiC 복합 용사피막 : 마모 특성 (II))

  • 양병모;변응선;박경채
    • Journal of Welding and Joining
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    • v.18 no.5
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    • pp.105-111
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    • 2000
  • The wear behavior of thermal sprayed AlSiMg-40TiC composite coatings were studied as a function of load and sliding velocity under unlubricated conditions. Experiments were performed using a block-on-ring(WC-6wt%/Co, Hv 1500) type. The tests were carried out a various load(30∼ 125.5N) and sliding velocity(0.5∼2.0m/s). Three wear rate regions were observed in the AlSiMg-40TiC composite coatings. The wear rate in region I at low load (less then 8N( were less than 1×{TEX}$10^{-5}${/TEX}㎣/m. Low wear rates in region I resulted from the load-bearing capacity of TiC particles. The transition from region I to II occurred when the applied load exceeded the fracture and pull-out strength of the particles. The TiC fractured particles trapped between the specimen and the counterface acted as third-body abrasive wear. The subsurface layer worn surface in region II was composed of the mechanically mixed layer (MML). The wear rate increase abruptly above a critical load (region III). The high wear rate in region III was induced by frictional temperature and involves massive surface damage.

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Study on the Wear Characteristics of the High Strength Ductile Irons (고강도 구상흑연구철의 내마모성에 미치는 기지조직의 영향에 관한 연구)

  • Kim, Bog-Suk;Choi, Chang-Ock
    • Journal of Korea Foundry Society
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    • v.9 no.3
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    • pp.237-246
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    • 1989
  • This study has been carried out to investigate the difference of rolling life and rolling wear characteristics for various high strength ductile iron castings under unlubricative dry rolling condition by Amsler type wear test with 9.09% sliding ratio. The tensile strength of the castings have been obtained 80, 90 and $100kg.f/mm^2$ as cast-state with pearlitic, bainitic and martensitic matrix structures alloyed with Mo, Cu and Ni. It has been found that the amount of rolling wear is decreased when the tensile strength and hardnees of the castings are increased. The amount of rolling wear is increased, when the maximum compressive stress are increased. The maximum weight loss ratio of rolling wear of the castings are same at the 70000 numbers of revolution with out the maximum compressive stress.

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Ferrography에 의한 마멸분 정량분석

  • O, Seong-Mo;Lee, Bong-Gu
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.10 s.181
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    • pp.2420-2427
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    • 2000
  • In contacting between surface, there is wear and the generation of wear particles. The particles contained in the lubricating oil carry detailed and important information about the condition monitoring of the machine. Therefore, This paper was undertaken for Ferrography system of wear debris generated from lubricated moving machine surface. The lubricating wear test was performed under different experimental conditions using the Falex wear test of Pin and V-Block type by Ti(C,N) coated. It was shown from the test results that wear particle concentration(WPC) ; wear severity Index(IS) and size\distribution have come out all the higher value by increases sliding friction time. By the Ferrogram a thin leaf wear debris as well as ball and plate type wear particles was observed.

A study on the task of the Korean traditional skills competitions - focused on the trends of the examination and manufacturing techniques - (한복기능경기대회의 과제에 관한 연구 - 출제 경향과 제작 기법을 중심으로 -)

  • Koo, Mi-Ran
    • Journal of the Korea Fashion and Costume Design Association
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    • v.20 no.1
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    • pp.125-136
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    • 2018
  • This study classified and analyzed the assignments for the Hanbok skill contests between 1998 and 2017 so that the Korean hanbok can be properly passed down. this study proposes a variety of useful values for the Hanbok culture industry by providing basic data on various Hanbok making techniques to the Hanbok artisan. The results of the analysis of 39 assignments for the Hanbok skill contest are as follows. Firstly, The 20 assignments presented in the Local Skills Competitions consisted of 13 tasks (65%) in formal wear and 7 tasks (35%) in casual wear. Formal wear is mainly comprised of men's and children's wear (85.7%). There are Pungcha Baji, Sagusam, Kkachi Durumagi, Jeonbok & Bokgeon, Durumagi, and others on the formal wear of men'schildren's wear. In casual wear, 66.7% of women's wear such as scarves, skirts, jeogori, Hwejang Jeogori & chima were on the list of assignments. Secondly, All of the 19 assignments presented in the National Skills Competitions were in adult suits. Thirteen tasks (68.4%) were in formal wear and 6 tasks (31.6%) were in casual wear. Nine out of the 13 formal wear tasks (69.2%) were men's clothes. In 6 assignments of the casual wear, men's and women's clothes were presented three times each. Formal wear that had many assignments was the men's Chulik, which was presented three times in 2006, 2008 and 2016. Thirdly, Eighteen (90%) of the 20 assignments presented at the Local Skills Competitions were for lined clothes, and the remaining 2 (10%) were for unlined clothes. Eleven tasks (57.9%) out of the 19 assignments presented in the National Skills Competitions were for lined clothes, and 8 tasks (42.1%) were for unlined clothes.

Study on the Wear Characteristics of Gray Cast Iron under Dry Rolling Condition (건식조건하(乾式條件下)에서 회주철(灰鑄鐵)의 로링마모(磨耗)에 관(關)한 연구(硏究))

  • Choi, Chang-Ock;Kim, Dong-Yun
    • Journal of Korea Foundry Society
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    • v.3 no.2
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    • pp.92-99
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    • 1983
  • This study has been carried out to investigate into the difference of rolling life and rolling wear characteristics for various gray cast iron under unlubricated dry rolling condition by amsler type wear test with 9.09% sliding.The results obtained from this study are summerized as follows: 1) It has been found that the amount of rolling wear id decreased when tensile strength and hardness are low, and then the rolling life up to generation of abnormal wear is conspicuously increased. 2) At the given condition the amount of rolling wear has been found to decrease as carbon equivalent of gray cast iron increases and resistance of crack propagation is an important factor on improvement of wear characteristics. 3) The amount of rolling wear is increased with increasing rolling revolution and wear of gray cast iron under dry rolling condition is characterized by three modes; initial wear, stationary wear and abnormal wear. 4) It has been found that the amount of rolling wear is increased with increasing maximum compressive stress and extremely increased when maximum compressive stress is over 59.1kg.f/mm.

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