• Title/Summary/Keyword: Wear Damage Progress

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Wear Progress Model by Impact Fretting in Steam Generator Tube (충격 프레팅에 의한 증기발생기 세관 마모손상 진행모델)

  • Park, Chi-Yong;Lee, Jeong-Kun;Kim, Tae-Ryong
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.32 no.10
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    • pp.817-822
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    • 2008
  • Fretting wear is one of the important degradation mechanisms of steam generator tubes in the nuclear power plants. Especially, impact fretting wear occurred between steam generator tubes and tube support plates or anti-vibration bar. Various tests have been carried out to investigate the wear mechanisms and to report the wear coefficients. Those are fruitful to get insight for the wear damage of steam generator tubes; however, most wear researches have concentrated on sliding wear of the steam generator tubes, which may not represent the wear loading modes in real plants. In the present work, impact fretting tests of steam generator tube were carried out. A wear progress model for impact-fretting wear has been investigated and proposed. The proposed wear progress model of impact-fretting wear is as follows; oxide film breaking step at the initial stage, and layer formation step, energy accumulation step and finally particle torn out step which is followed by layer formation in the stable impact-fretting progress. The wear coefficient according to the work-rate model has been also compared with one between tube and support.

Wear Progress Model by Impact Fretting in Steam Generator Tube (충격 프레팅에 의한 증기발생기 세관 마모손상 진행모델)

  • Lee, Jeong-Kun;Park, Chi-Yong;Kim, Tae-Ryong;Cho, Sun-Young
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1684-1689
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    • 2007
  • Fretting wear is one of the important degradation mechanisms of steam generator tubes in the nuclear power plants. Especially, impact fretting wear occurred between steam generator tubes and tube support plates or anti-vibration bar. Various tests have been carried out to investigate the wear mechanisms and to report the wear coefficients. Those are fruitful to get insight for the wear damage of steam generator tubes; however, most wear researches have concentrated on sliding wear of the steam generator tubes, which may not represent the wear loading modes in real plants. In the present work, impact fretting tests of steam generator tube were carried out. A wear progression model for impact-fretting wear has been investigated and proposed. The proposed wear progression model of impact-fretting wear is as follows; oxide film breaking step at the initial stage, and layer formation step, energy accumulation step and finally particle torn out step which is followed by layer formation in the stable impact-fretting progress. The wear coefficient according to the work-rate model has been also compared with one between tube and support.

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Vibration Characteristics According to Wear Progress of Ball Bearings (볼 베어링의 마멸 상태에 따른 진동 특성의 변화)

  • Cho, SangKyung;Park, JoungWoo;Cho, YonSang
    • Tribology and Lubricants
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    • v.33 no.4
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    • pp.141-147
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    • 2017
  • The vibration data of bearings are very useful for monitoring and determining the condition of the bearings. The defect frequencies of ball bearings have been used for monitoring there condition. However, it is not easy to verify the defect frequencies as the wear progress. Therefore there is a need for an easy method to monitor the damages of bearings in real-time and to observe the variations in vibration characteristics as the wear progress. In this study, a bearing test equipment is constructed to diagnose the damage of bearings. The friction coefficient and vibration data are measured by using a torque sensor and an acceleration sensor, and the correlation between the measured data is analyzed to diagnose the condition of the bearing. We reached the following conclusions from the results. When the ball surface, inner and outer rings of a ball bearing are damaged, the friction coefficient increases to over 0.02 with an adhesion on the surface. Moreover this damage occurs more quickly with an increase in the number of revolutions. In the vibration characteristics, the amplitude of vibration wave appears high with an increase in the friction coefficient. In the high frequency range between 1000 and 2000 Hz, a wide range of frequency components with high amplitude occurs continuously irrespective of the number of revolutions.

A Study on the Sliding/Impact Wear of a Nuclear Fuel Rod in Room Temperature Air:(I) Development of a Test Rig and Characteristic Analysis (상온 핵연료봉 미끄럼/충격 마멸특성연구:(I) 장치개발 및 특성분석)

  • Lee, Young-Ho;Lee, Kang-Hee;Kim, Hyung-Kyu
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1859-1863
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    • 2007
  • A new type of a fretting wear tester has been designed and developed in order to simulate the actual vibration behavior of a nuclear fuel rod for springs/dimples in room temperature. When considering the actual contact condition between fuel rod and spring/dimple, if fretting wear progress due to the flow-induced vibration (FIV) under a specific normal load exerted on the fuel rod by the elastic deformation of the spring, the contacting force between the fuel rod and dimple that were located in the opposite side should be decreased. Consequently, the evaluation of developed spacer grids against fretting wear damage should be performed with the results of a cell unit experiments because the contacting force is one of the most important variables that influence to the fretting wear mechanism. Therefore, it is necessary to develop a new type of fretting test rig in order to simulate the actual contact condition. In this paper, the development procedure of a new fretting wear tester and its performance were discussed in detail.

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Investigation of the Effect of Wear Particles on the Acoustic Emission Signal (마모 입자가 음향방출신호에 미치는 영향에 관한 연구)

  • Han, Jae-Ho;Shin, Dong-Gap;Kim, Dae-Eun
    • Tribology and Lubricants
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    • v.35 no.5
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    • pp.317-322
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    • 2019
  • In spite of progress in tribological research, machine component failure due to friction and wear has been reported frequently. This failure may lead to secondary damage that can cause huge expense for maintenance and repair. To prevent economic loss, it is important to detect and predict the initial failure point. In this sense, various researchers have been tried to develop Condition Monitoring (CM) method using Acoustic Emission (AE) generated while the materials undergo failure. In this study, effect of particles on friction and wear was investigated using the pin-on-plate friction test and AE signal was recorded with a band-width type AE sensor. The experiments were performed in dry and lubricant conditions using steel and glass as specimens. After the experiment, 3D laser microscope image was captured to evaluate the wear behavior quantitatively. The AE signal was analyzed in time-domain and frequency-domain. The amplitude was compared with the frictional results. The results of this study showed that particle generation accelerate wear, generate high magnitude AE signal and change the frequency characteristics of the signal. Also, lubricant condition test results showed low coefficient of friction, low wear rate, and low magnitude of AE signal compared to the dry condition. It is expected that the results of this study will aid in better assessment of wear in CM technology

Effects of the Turfgrass Species and Crumb Rubber on Wear Tolerance (내답압성에 미치는 잔디 초종과 고무칩의 영향)

  • Park, Bong-Ju
    • Journal of the Korean Society of Environmental Restoration Technology
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    • v.6 no.5
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    • pp.40-47
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    • 2003
  • This study examined the improved effect of wear tolerance of warm-season turfgrass overseeded with cool-season turfgrasses. Also, it investigated the improved effect of crumb rubber on wear tolerance and the difference anmong cultivars regarding the wear of Zoysia spp. In wear experiment during summer, the warm-season turfgrass overseed with cool-season turfgrasses had a higher visual rating on the ground than the monostand of Cynodon dactylon. Moreover, in wear experiment in winter, barrenness showed significant progress in the monostand of C. dactylon, while the barrenness did not appear at all in overseeded turf with cool-season turfgrasses. As a result of investigating the bulk density was increased in the monostand of C. dactylon, but not in the overseed turf with cool-season turfgrasses. From the above result, the wear tolerance effcect of turfgrasses appeared year round through warm-season and cool-season turfgrass mixtures. Also, it was found that the method of topdressing crumb rubber on the ground was effective as a physical assistant device alleviating damage of turfgrasses. The possibility of improving wear tolerance was accepted by adding soil amendments such as perlite, pamis, etc., in order to promote the growth of turfgrass.