• 제목/요약/키워드: Wear

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체계 개발 단계별 기계 부품에 대한 신뢰도 예측 시 NSWC-98-LE1 적용 방안 (An application plan of NSWC-98/LE1 when predicting the reliability of mechanical components of design and development phase)

  • 권기상;박은심;조차현;이동우;이수중
    • 시스템엔지니어링학술지
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    • 제4권1호
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    • pp.35-43
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    • 2008
  • Generally, in analysis of reliability of Design and Development Phase, reliability of electrical components is analyzed based on standards such as MIL-HDBK-217F, Bellcore Issue 4,5,6 by analyzing stress of architectural side (Power, Voltage, Current and quality level of components) of weapon system and stress of operational side (operational environment, operational temperature, Operational Profile). But the reliability of mechanical components is analyzed based on the data book of failure history of mechanical parts called NPRD-95(Nonelectronic Parts Reliability Data-95) without any analysis of above stress. However, even if it's the same mechanical parts, it might have different failure rate(fatigue, wear, corrosion) during operation depending on how weary(stress : pressure, vibration, temperature during operation) the parts are. Therefore, analyzing reliability using just data book can cause big difference in reliability instead of analyzing based upon stressfulness that parts might have, operational concept, and other various factors. Thus, This paper will guide the way of predicting reliability by organizing ways of predicting reliability for system organization and adopt ing NSWC-98/LE1(Naval Surface Warfare Center-98/LE1) for mechanical components.

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스트립캐스팅한 구상흑연주철박판의 합금원소 및 열처리에 따른 미세조직과 기계적 성질의 변화 (Effects of Alloying Elements and Heat Treatments on the Microstructures and Mechanical Properties of Ductile Cast Iron by Strip Casting)

  • 이기락;나형용
    • 한국주조공학회지
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    • 제20권2호
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    • pp.122-128
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    • 2000
  • Strip casting process is a new technology that makes a near net shape thin strip directly from molten metal. With this process, a large amount of energy and casting cost could be decreased from the abbreviation of reheating and/or hot rolling process. Ductile cast iron which has spheroidal graphite in the matrix is the most commercial and industrial material, because of its supreme strength, toughness, and wear resistance etc. But it cannot be produced to the thin strip owing to difficulty in rolling of ductile cast iron. In this study, ductile cast iron strips are produced by the twin roll strip caster, with different chemical compositions of C, Si, and Mn contents. And then heat-treated, microstructures and mechanical properties are examined. The microstructures of as-cast strip are that of white cast iron which consists of the mixture of cementite and pearlite, but the equiaxed crystal zone of the pearlite or segregation zone of cementite exists in the center region of the strip thickness, which cannot be observed in the rapidly solidified metallic mold cast specimens. This structure is supposed to be formed from the thermal distribution of strip and the rolling force. Comparing with the structures of each strips after heat treatment, increasing Si content makes smaller spheroidal graphite and more compact in the matrix, furthermore the less of Mn content makes the ferrite matrix be obtained clearer and easier. As a result of the tensile test of graphitization heat-treated strips, the yield strengths are about 250 MPa, the tensile strengths are about $430{\sim}500$ MPa, and the elongations are about $10{\sim}13%$. In the case of the strip which has the smaller and more compact spheroidal graphite in the ferrite matrix, the higher tensile strength and better drawability could be obtained.

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폐타이어/폐윤활유 열분해 잔류물의 아스팔트 활용기술 (A Study on the Utilization of Waste Tire/Waste Moter Oil Pyrolytic Residue for Asphalt)

  • 김상국;손성근;김동찬
    • 자원리싸이클링
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    • 제4권4호
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    • pp.16-21
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    • 1995
  • 폐타이어/폐윤활유를 열분해하면 대부분이 가스화되고 남는 부분은 카본블랙을 주성분으로 하는 잔류물로써 폐타이어량의 약 30%가 된다. petroleum oil로 조립한 카본블랙을 아스팔트에 분산시킨 결과 아스팔트혼합물의 내구성, 내마모성, 온도-점도 감응성이 크게 향상되었다는 외국의 연구결과를 토대로하여 폐타이어/폐윤활유 열분해 잔류물을 아스팔트 보강재로 활용하기 위한 연구를 수행하였다. 카본블랙이 주성분으로 표면에 오일피막이 형성되어 아스팔트와의 친화력이 높은 잔류물을 아스팔트 보강재로 활용하기 위하여 배합설계, 휠트랙킹, 라벨링등의 실험을 한국에너지기술연구소, 한국도로공사, 국토관리청 등에서 반복실험한 결과 마샬실험값이 KS 규격을 만족하였고 동적안정도가 현저히 향상되어 한냉조건에서 내마모성이 증가한다는 것을 알았다. 환경에 미치는 영향을 조사하기 위하여 용출실험을 하여본 결과 잔류물을 아스팔트 보강재로 활용한 아스팔트콘크리트를 시공하였을 때 주변의 토양에 영향을 미치지 않은 것으로 확인되었다.

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U-Health를 위한 휴대형 생체신호 측정 시스템 설계 (Design a Portable Biomedical Signal Measuring System for U-Health)

  • 이한욱;김성후;정원근;이주원;장두봉;이건기
    • 한국정보전자통신기술학회논문지
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    • 제1권2호
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    • pp.51-56
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    • 2008
  • U-Health란 ubiquitous Health 의 약자로서 궁극적인 목표는 "삶의 질 향상 추구"에 있으며, 이를 현실화시키기 위하여 정보통신 기술의 향상과 네트워크의 구축 등 IT 인프라의 보편화를 바탕으로 언제 어디서나 무의식적으로 보건의료의 혜택을 누릴 수 있도록 보장하는 것이다. 이에 발맞추어 본 논문에서는 기존 모듈에 사용되었던 손가락에 끼워 사용하는 Probe 대신 적외선센서를 통한 무자각적 측정환경 조성과 TFT-LCD를 이용하여 모듈 자체 디스플레이 기능을 구현, 직접 제작한 Zigbee 통신 모듈을 적용하여 소형화와 휴대성을 강조한 U-Healthcare 기반의 휴대형 생체신호 측정 단말기를 설계 및 구현하였다.

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타이젠 웨어러블 플랫폼의 특성을 이용한 효율적인 어플리케이션 관리 (The Effective Application Management Using Characteristics of Tizen Wearable Platform)

  • 함동읍
    • 한국정보통신학회:학술대회논문집
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    • 한국정보통신학회 2017년도 추계학술대회
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    • pp.318-321
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    • 2017
  • 대부분의 웨어러블 플랫폼(예, 삼성 기어, 안드로이드 웨어)의 기능은 모바일 플랫폼의 기능을 수정 없이 사용하고 있다. 그러나 웨어러블 디바이스는 웨어러블 형태, 작은 배터리, 스크린 모양, 열악한 네트워크 성능, 상대적으로 짧지만 자주 사용하는 사용자 인터페이스 등의 이유로 독특한 특성을 가지고 있다. 일반적으로 웨어러블 디바이스는 모바일 디바이스와 연결을 위해 어플리케이션 또는 서비스 등을 가지고 있는데, 이는 디바이스 모델 이름, 네트워크 능력(3G, LTE, Wi-Fi 등), 제조사, 지원하는 언어 리스트 등의 정보 교환하는 프로토콜을 사용하고 있다. 즉, 웨어러블 디바이스는 연결된 단말(예, 폰, 태블릿 등)에 깊이 의존하고 있고, 따라서 웨어러블 플랫폼은 이를 고려해야만 한다. 본 논문에서는 사용자 편의성과 웨어러블 플랫폼의 성능 하락(Sluggish) 문제를 해결하기 위해서 웨어러블 플랫폼의 특성을 고려한 효율적인 어플리케이션 관리 방안을 제시한다.

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구강보건진료·관리 항목이 노인의 자가인식구강상태에 미치는 영향력 연구 (A Study in Terms of the Impact of Oral Health Care·Management item on the Self-Perceived Oral Condition of the Elderly)

  • 김은희
    • 한국산학기술학회논문지
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    • 제14권1호
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    • pp.109-115
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    • 2013
  • 이 연구는 대구광역시와 경상북도에 소재하는 각각 3곳의 노인복지관 및 노인대학의 65세 이상 노인 501명을 대상으로 구강보건진료 관리 항목이 자가인식구강상태에 미치는 영향력을 조사함으로써 효과적인 구강보건관리 방안을 모색하기 위해 연구를 실시하였다. 연령에 따른 구강보건진료 관리 항목의 선호도를 조사한 결과, 65~69세는 불소도포, 65~74세는 치석제거, 칫솔질 교습, 70~74세는 틀니 세정 및 관리, 75세 이상은 틀니 제작을 선호하였다. 구강보건진료 관리 항목이 노인의 자가인식구강상태에 미치는 영향력은 현 구강상태가 좋지 않고, 저작지장이 많으며, 구강건조가 있을수록 틀니 제작을 가장 선호하는 것으로 나타났다. 치아수가 적고, 틀니를 가지고 있을수록 틀니 세정 및 관리를 가장 선호하였으며, 흔들리는 치아가 있고, 치통이 자주 있을수록 발치를 가장 선호하는 것으로 나타났다. 연령과 구강상태에 따라 구강보건진료 관리 항목의 선호도에 차이가 있으므로 각 개인에게 맞는 구강보건관리를 적용해야 할 것이다.

PEO 전류밀도 조건에 따른 알루미늄도금 강재상 산화코팅막의 특성 (Characteristics of Coating Films on Hot-Dipped Aluminized Steel Formed by Plasma Electrolytic Oxidation Process at Different Current Densities)

  • 최인혜;이훈성;이명훈
    • 한국표면공학회지
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    • 제50권5호
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    • pp.366-372
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    • 2017
  • Plasma electrolytic oxidation(PEO) has attracted attention as a surface treatment which has high wear resistance and corrosion resistance. PEO is generally considered as cost-effective, environmentally friendly and superior in terms of coating performance. Most of studies about the PEO processes have been applied to light metals such as Al and Mg. Because the strength of Al and Mg is weaker than that of steel, there is a limit to the application. In this study, PEO process was used to form oxide coatings on Hot dipped aluminized(HDA) steel and the characteristics of the coating film according to the PEO current density were studied. The morphology was observed by SEM and component was analyzed by using EDS. The corrosion behaviors of PEO coating films were estimated by exposing salt spray test at 5 wt.% NaCl solution and measuring polarization curves in deaerated 3 wt.% NaCl solution. With the increase of PEO process current density, the pore size of the coating surface and the thickness of coating increased. It was confirmed that no Fe component was present on the coating surface. PEO coating films obviously showed good corrosion resistance compared with HDA. It is considered that the PEO coating acts as a barrier to protect the base material from external factors causing corrosion.

PECVD법에 의해 증착된 Ti-B-C코팅막 내의 보론함량과 증착온도에 따른 미세구조 및 기계적 물성의 변화 (The Effect of Boron Content and Deposition Temperature on the Microstructure and Mechanical Property of Ti-B-C Coating Prepared by Plasma-enhanced Chemical Vapor Deposition)

  • 옥정태;송풍근;김광호
    • 한국표면공학회지
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    • 제38권3호
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    • pp.106-111
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    • 2005
  • Ternary Ti-B-C coatings were synthesized on WC-Co and Si wafers substrates by a PECVD technique using a gaseous mixture of $TiCl_4,\;BCl_3,\;CH_4,\;Ar,\;and\; H_2$. The effects of deposition variables such as substrate temperature, gas ratio, $R_x=[BCl_3/(CH_4+BCl_3)]$ on the microstructure and mechanical properties of Ti-B-C coatings were investigated. From our instrumental analyses, the synthesized Ti-B-C coatings was confirmed to be composites consisting of nanocrystallites TiC, quasi-amorphous TiB2, and amorphous carbon at low boron content, on the contrary, nanocrystallites $TiB_2$, quasi-amorphous TiC, and amorphous carbon at relatively high boron content. The microhardness of the Ti-B-C coatings increased from $\~23 GPa$ of TiC to $\~38 GPa$ of $Ti_{0.33}B_{0.55}C_{0.11}$ coatings with increasing the boron content. The $Ti_{0.33}B_{0.55}C_{0.11}$ coatings showed lower average friction coefficient of 0.45, in addition, it showed relatively better wear behavior compared to other binary coatings of $TiB_2$ and TiC. The microstruture and microhardness value of Ti-B-C coatings were largely depend on the deposition temperature.

하이브리드 코팅시스템에 의해 제조된 Ti-Cr-Si-N 박막의 미세구조 및 기계적 특성연구 (Microstructure of Ti-Cr-Si-N Coatings Deposited by a Hybrid System of Arc ion Plating and Sputtering Techniques)

  • 강동식;전진우;송풍근;김광호
    • 한국표면공학회지
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    • 제38권3호
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    • pp.95-99
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    • 2005
  • Quaternary Ti-Cr-Si-N coatings were synthesized onto steel substrates (SKD 11) using a hybrid method of arc ion plating (AIP) and sputtering techniques. For the Syntheses of Ti-Cr-Si-N coatings, the Ti-Cr-N coating process was performed substantially by a multi-cathodic AIP technique rising Cr and Ti targets, and Si was added by sputtering Si target during Ti-Cr-N deposition. In this work, comparative studies on microstructure and evaluation of mechanical properties between Ti-Cr-N and Ti-Cr-Si-N coatings were conducted. As the Si was incorporated into Ti-Cr-N coatings, the Ti-Cr-Si-N coatings showed largely increased hardness value of approximately 42 GPa than one of 28 GPa for Ti-Cr-N coatings. The average friction coefficient of Ti-Cr-N coatings largely decreased from 0.7 to 0.35 with increasing Si content up to 20 at. $\%$. In addition, wear behavior of Ti-Cr-N coatings against steel ball was much improved with Si addition due to the surface smoothening effect and tribe-chemical reaction.

스윙 암 컨디셔너의 기구학적 해석을 통한 CMP 패드 프로파일 변화에 관한 연구 (A Study on Pad Profile Variation Using Kinematical Analysis on Swing Ann Conditioner)

  • 오지헌;김영민;이호준;이상직;김형재;정해도
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2007년도 추계학술대회 논문집
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    • pp.47-48
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    • 2007
  • A CMP Process has many factors that affect result of a polished wafer. Dominant factors are velocity, pressure and temperature in process. A pad profile is also considered as affecting factor of CMP. Accoding to variation of a pad profile, the each pan of a wafer is differently pressured. It appears to affect the uniformity of a wafer. A pad profile varies as a swing arm conditioner which have been ordinarily used in industry. A swing arm conditioner has several sectors in its swing path. This study aims that a wafer get a good uniformity as swing arm conditioner's path on pad is analyzed and simulated. Through the simulation, tendency of pad profile after conditioning will be predicted and the result of simulation compared with the result of experiment. The optimized pad profile would be made by to vary swing arm's velocity on each sector. In order to maintain the optimized profile, conditioner design or swing arm's velocity should be changed and designed.

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