• Title/Summary/Keyword: Waviness Profile

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A study on the Modeling of Tool Motion and High Accuracy Surface Generation by Use of Cutting Force Signal (절삭력 신호를 이용한 공구운동의 모델링과 고정도 표면생성에 관한 연구)

  • 김정두;이은복
    • Transactions of the Korean Society of Mechanical Engineers
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    • v.17 no.8
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    • pp.1951-1962
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    • 1993
  • The creation process of a typical machined surface is treated here as a dynamic system. An investigation is carried out to establish a relationship between the characteristics of cutting force fluctuations that cause vibration response of the tool-workpiece system and the formation of surface in face cutting by sintered carbide cutting tool. Cutting force is measured and analyzed in frequency domain. The power spectral densities of cutting force give a useful information in surface generation and it can be used to find out the control factor of surface roughness. The terms, PSD ratio & Normalized spindle frequency PSD, are defined and when the value of power in spindle frequency is absolutely little but relatively large, it is obtained high accuracy surface roughness. The aim of this research is to find surface profile by measured and analyzed cutting force signals. The simulation of surface generation gives the comprechension of its mechanism and help to predict and control the surface quality. In this study, it is suggested what informations about surface generation can be acquired from the cuttuing force signal and an way of generating a better surface.

Growth of Silicon-Germanium Quantum-dots Through Local Enhancement of Surface Diffusivity (표면확산계수의 국소적 향상을 통한 실리콘-게르마늄 양자점의 성장)

  • Kim, Yun Young
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.7
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    • pp.653-657
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    • 2015
  • A numerical investigation to simulate the selective growth of silicon-germanium quantum-dots via local surface diffusivity enhancement is presented. A nonlinear equation for the waviness evolution of film surface is derived to consider the effects of spatially-varying diffusivity, influenced by a surface temperature profile. Results show that the morphology of the initially planar film shapes into an undulated surface upon perturbation, and a steady-state solution describes a fully grown quantum-dot. The present study points toward a fabrication technique that can obtain selectivity for self-assembly.

Investgation on the Relationships between the Surface Roughness and Film Evaporation (표면거칠기와 액막 증발에 관한 상관 관계 고찰)

  • Kim, Kyun-Seok;Kim, Ig-Saeng;Yoo, Byoung-Hoon;Kim, Do-Hyung;Kim, Chun-Dong;Choi, Ko-Won
    • Proceedings of the KSME Conference
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    • 2001.06d
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    • pp.272-279
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    • 2001
  • The objective of this paper is the investigation of the relationships between the surface roughness and film evaporative characteristics of the surface. For example, when the droplet of liquid is in contact with the solid surface, its behavior strongly depends on the surface characteristics. The material properties and geometry - profile shape, waviness, roughness - of the surfaces have strongly influenced on the wettability of the droplet. To investigate the effect of the surface roughness on the film evaporation, firstly, the characteristics of wettabilities were studied according to contact angle and surface tree energy of specimens with various roughness heights. Secondly, the experimental test were carried out on capacities of the tubes diversly roughened by using different kinds of emery papers. Finally, the relationships between the film evaporation characteristics and surface roughness were explained by means of the correlation of contact angle and surface free energy with surface roughness and the influences of surface tree energy on the heat transfer performance.

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Surface Quality and Corrosion of Additively Manufactured STS316L Treated by Ultrasonic Nanocrystal Surface Modification (적층제조된 스테인레스 316L에 대한 초음파나노표면개질에 따른 표면특성 및 부식성에 관한 연구)

  • Kim, Jun-Ho;Oh, Yeong-Taek;Park, Han-Byeol;Lee, Dong-Ho;Kim, Hwa-Jeong;Kim, Ui-Jun;Shim, Do-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.8
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    • pp.94-103
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    • 2020
  • This study investigated the effects of ultrasonic nanocrystal surface modification (UNSM) on the deteriorated surface of AISI SUS316L additively manufactured (AM) using the powder bed fusion (PBF) technique. Specifically, the effects of UNSM conditions on surface topology, hardness, and anti-corrosion were examined. Before UNSM treatment, the stainless steel 316L powder was processed via the PBF machine to prepare a substrate. We observed surface changes due to UNSM treatments in PBF SUS316L substrates and examined the correlation between topology changes, roughness, hardness, and anti-corrosion. After UNSM treatment, the coarse as-built surface was refined, and a regular micro-profile was implemented. Compared to the non-treated PBF sample, the waviness and roughness of the surfaces after UNSM treatment decreased by up to 56.0% and 94.5%, respectively, and decreased further as the interval decreased. The hardness improved by up to 63.0% at a maximum depth of 500 ㎛ from top surface by the UNSM treatment. The results of the corrosion test showed that the corrosion resistance of the UNSM specimens was moderately improved compared to that of the untreated surface. This study confirmed that UNSM is an effective post-processing technique for additively manufactured parts.

Effects of Molding Condition on Surface Unevenness of GFRP Composites in Compression Molding (GFRP 복합재료의 압축성형에서 표면요철에 미치는 성형조건의 영향)

  • Kim, Hyoung-Seok;Kim, Jin-Woo;Kim, Yong-Jae;Lee, Dong-Gi
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1649-1657
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    • 2010
  • We have investigated the unexpected phenomena on the surface of molded GFRP composites. The major cause of the unevenness, as a result of which the surface becomes rough, is a shrinking of the matrix in the process of holding pressure and cooling temperature. The higher holding pressure load in a molding process and the lower demolding temperature in an annealing experiment, the better GFRP composites moldings improved its appearance. In addition, by taking the holding pressure and demolding temperature into consideration, we evaluate the process that causes the surface unevenness and the variation in the fiber projection height.