• Title/Summary/Keyword: Water-gas-shift

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Investigation of the Water Gas Shift from Reforming Gas for CO Removal (일산화탄소 저감을 위한 개질가스의 전이반응 연구)

  • Kim, Seong-Cheon;Youn, Moon-Jung;Chun, Young-Nam
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.31 no.10
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    • pp.855-859
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    • 2007
  • Hydrogen as an energy carrier in fuel cell offers perhaps the largest potential benefits of reduced emissions of pollutants and greenhouse gases. The generation of high-purity hydrogen from hydrocarbon fuels is essential for efficient operation of fuel cell. Reduction of carbon monoxide to an acceptable level of 10ppm involves high temperature and low temperature water gas shift (WGS), followed by selective oxidation of residual carbon monoxide. The WGS reactor was designed and tested in this study to produce hydrogen-rich gas with CO to less than 5000 ppm. In the water gas shift operation, gas emerges from the reformer is taken through a high temperature shift (HTS) catalyst to reduce the CO concentration to about $2{\sim}4%$ followed to about 5000 ppm via a low temperature shift (LTS) catalyst.

Review on the water-gas shift process for a coal SNG project (석탄 SNG 생산설비의 수성가스전환 공정 분석)

  • Kim, Youngdo;Shin, Yongseung
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.11a
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    • pp.75.1-75.1
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    • 2011
  • Coal gasification is considered as one of the most prospective technologies in energy field since it can be utilized for various products such as electricity, SNG (Synthetic Natural Gas or Substitute Natural Gas) and other chemical products. Among those products from coal gasification, SNG is emerging as a very lucrative product due to the rising prices of oil and natural gas, especially in Asian countries. The process of SNG production is very similar to the conventional IGCC in that the overall process is highly dependent on the type of gasifier and coal rank. However, there are some differences between SNG production and IGCC, which is that SNG plant requires higher oxygen purity from oxygen plant and more complex gas cleanup processes including water-gas shift reaction and methanation. Water-gas shift reaction is one of the main process in SNG plant because it is a starting point for the latter gas cleanup processes. For the methanation process, syngas is required to have a composition of $H_2$/CO = 3. This study reviewed various considerations for water-gas shift process in a conceptual design on an early stage like a feasibility study for a real project. The factors that affect the design parameters of water-gas shift reaction include the coal properties, the type of gasifier, the overall thermal efficiency of the plant and so on. Water-gas shift reaction is a relatively proven technology compared to the other processes in SNG plant so that it can reduce technological variability when designing a SNG project.

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Noble metal catalysts for water gas shift reaction and their effectiveness factor (귀금속 계열 촉매의 수성가스전환반응특성과 유효인자)

  • Lim, Sung-Kwang;Bae, Joong-Myeon;Kim, Ki-Hyun
    • 한국신재생에너지학회:학술대회논문집
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    • 2008.05a
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    • pp.514-517
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    • 2008
  • Water gas shift(WGS) is an important step in fuel process for fuel cells, and improperness of commercial WGS catalysts for use in fuel cell systems has prompted numerous researches on noble metal catalysts. A selected noble metal catalyst for water gas shift reaction(WGS) was prepared with various metal loadings. The prepared catalysts were tested under two feeding conditions. At moderate residence time, carbon monoxide conversion was much higher on the noble metal catalysts as compared to commercial high-temperature shift catalyst. Effects of metal loading were examined by activity tests at short residence time. Higher metal loading effected higher reaction rate. The kinetic data was fitted to simple reaction equations and effectiveness factor was estimated. The results suggest the necessity of a structural design for the highly active noble metal catalysts.

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A Study on the Water Gas Shift Reaction of RPF Syngas (RPF(Refuse plastic fuel) 합성가스의 수성가스 전환 반응 연구)

  • Roh, Seon Ah
    • Resources Recycling
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    • v.30 no.6
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    • pp.12-18
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    • 2021
  • The water-gas shift reaction is the subsequent step using steam for hydrogen enrichment and H2/CO ratio-controlled syngas from gasification. In this study, a water-gas shift reaction was performed using syngas from an RPF gasification system. The water-gas shift using a catalyst was performed in a laboratory-scale tube reactor with a high temperature shift (HTS) and a low temperature shift (LTS). The effects of the reaction temperature, steam/carbon ratio, and flow rate on H2 production and CO conversion were investigated. The operating temperature was 250-400℃ for the HTS system and 190-220℃ for the LTS system. Steam/carbon ratios were between 1.5 and 3.5, and the composition of reactant was CO : 40 vol%, H2 : 25 vol%, and CO2 : 25 vol%. The CO conversion and H2 production increased as the reaction temperature and steam/carbon ratio increased. The CO conversion and H2 production decreased as the flow rate increased due to reduced retention time in the catalyst bed.

Water Gas Shift Reaction Using the Commercial Catalyst Pellets from the Gases by Waste Plastic Gasification (폐플라스틱 가스화에 의한 가스로부터 상용 촉매 펠릿을 이용한 수성가스 전환 반응)

  • JI-MIN YUN;YOUNG-SUB CHOI;JIN-BAE KIM;JIN-BAE KIM;GAB-JIN HWANG
    • Journal of Hydrogen and New Energy
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    • v.34 no.4
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    • pp.327-333
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    • 2023
  • The water gas shift reaction was carried out using the commercial catalyst pellet and the simulated gases expected to occur from waste plastic gasification. In the water gas shift reaction, the high temperature shift reaction and the low temperature shift reaction were continuously performed with CO:H2O ratio of 1:2, 1:2.5, and 1:3, and the CO conversion and H2 increase rate were evaluated. The H2 increase rate increased in order to CO:H2O ratio of 1:3 > CO:H2O ratio of 1:2.5 > CO:H2O ratio of 1:2. The CO conversion showed a high value of more than 97% at each CO:H2O ratio. The water gas shift reaction at a CO:H2O ratio of 1:3 showed the highest H2 increase rate and CO conversion.

Water Gas Shift Reaction Research of the Synthesis Gas for a Hydrogen Yield Increase (수소 수율 증가를 위한 합성가스의 수성가스전환 반응 연구)

  • Kim, Min-Kyung;Kim, Jae-Ho;Kim, Woo-Hyun;Lee, See-Hoon
    • New & Renewable Energy
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    • v.5 no.2
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    • pp.9-14
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    • 2009
  • Automobile Shredder Residue (ASR) is very appropriate in a gasification melting system. Gasification melting system, because of high reaction temperature over than $1,350^{\circ}C$, can reduce harmful materials. To use the gasification processes for hydrogen production, the high concentration of CO in syngas must be converted into hydrogen gas by using water gas shift reaction. In this study, the characteristics of shift reaction of the high temperature catalyst (KATALCO 71-5M) and the low temperature catalyst (KATALCO 83-3X) in the fixed - bed reactor has been determined by using simulation gas which is equal with the syngas composition of gasification melting process. The carbon monoxide composition has been decreased as the WGS reaction temperature has increased. And the occurrence quantity of the hydrogen and the carbon dioxide increased. When using the high temperature catalyst, the carbon monoxide conversion ratio ($1-CO_{out}/CO_{in}$) rose up to 95.8 from 55.6. Compared with average conversion ratio from the identical synthesis gas composition, the low temperature catalyst was better than the high temperature catalyst.

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Packed Bed Reactor Simulation for the Water Gas Shift Reaction in the Steam Reforming of Natural Gas (천연가스의 수증기 개질에서 수성가스 전환용 충진층 반응기의 전산모사)

  • LEE, DEUKKI
    • Journal of Hydrogen and New Energy
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    • v.27 no.5
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    • pp.494-502
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    • 2016
  • A 1-dimensional heterogeneous reactor model with the gas-solid interfacial phase gradients was developed for the simulation of the packed bed reactor where the exothermic reversible water gas shift reaction for the natural gas steam reformed gas was proceeding in adiabatic mode. Experimental results obtained over the WGS catalyst, C18-HA, were best simulated when the frequency factor of the reaction rate constant was adjusted to a half the value reported over another WGS catalyst, EX-2248, having the same kinds of active components as the C18-HA. For the reactor of the inside diameter 158.4 mm and the bed length 650 mm, the optimum feeding temperature of the reformed gas was simulated to be $194^{\circ}C$, giving the lowest CO content in the product gas by 1.68 mol% on the basis of dried gas. For reactors more extended in the bed length, the possible lowest CO content in the product gas with the optimum feeding temperature of the reformed gas were suggested.

Optimization of Supported Pt Catalysts for Single Stage Water Gas Shift Reaction (일단 WGS반응용 백금 담지 촉매 최적화)

  • Kim, Ki-Sun;Jeong, Dae-Woon;Koo, Kee Young;Yoon, Wang Lai;Roh, Hyun-Seog
    • 한국신재생에너지학회:학술대회논문집
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    • 2011.05a
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    • pp.156.2-156.2
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    • 2011
  • 본 연구에서는 일단 수성가스전이반응 (Single stage water gas shift reaction)을 위해 높은 활성을 가진 백금 담지 촉매를 함침법 (Incipient wetness impregnation method)으로 제조하여 높은 공간 속도 (Gas hourly space velocity) $45,515h^{-1}$에서 담체에 따른 촉매 활성을 평가하였다. 담체는 $CeO_2$, $ZrO_2$, MgO, MgO-$Al_2O_3$ (MgO = 30 wt%) 그리고 $Al_2O_3$를 사용하였으며 백금의 담지량은 1 wt%로 고정하였다. BET, XRD, TPR, CO-chemisorption 분석을 통하여 담체의 구조적 특성이 촉매 활성에 미치는 영향에 대하여 조사하였다.

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Dynamic Simulation of Membrane Reactor for WGS Reaction (Water Gas Shift (WGS) 공정에 대한 분리막 반응기의 동적 모사)

  • Oh, Min;Yi, Yong;Hong, Seong-Uk
    • Membrane Journal
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    • v.20 no.3
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    • pp.228-234
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    • 2010
  • In this study, dynamic simulation of membrane reactor was performed for water gas shift reaction and temperature, hydrogen concentration, etc. were investigated as a function of time and position. Simulation results indicated that differences of hydrogen concentration, hydrogen partial pressure, and temperature in the radial direction, were larger in the entrance than in the exit. In addition, the hydrogen flux was the largest in the entrance, where the hydrogen partial pressure difference was the largest, and the conversion of carbon monoxide in the exit was about 0.65.

Reaction Characteristics of WGS Catalyst with Fraction of Catalyst in a Batch Type Fluidized Bed Reactor (회분식 유동층 반응기에서 촉매함량 변화에 따른 WGS 촉매의 반응특성)

  • Ryu, Ho-Jung;Hyun, Ju-Soo;Kim, Ha-Na;Hwang, Taek-Sung
    • Journal of Hydrogen and New Energy
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    • v.22 no.4
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    • pp.465-473
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    • 2011
  • To find the optimum mixing ratio of WGS catalyst with $CO_2$ absorbent for SEWGS process, water gas shift reaction tests were carried out in a fluidized bed reactor using commercial WGS catalyst and sand (as a substitute for $CO_2$ absorbent). WGS catalyst content, gas velocity, and steam/CO ratio were considered as experimental variables. CO conversion increased as the catalyst content increased during water gas shift reaction. Variations of the CO conversion with the catalyst content were small at low gas velocity. However, those variations increased at higher gas velocity. Within experimental range of this study, the optimum operating condition(steam/CO ratio=3, gas velocity = 0.03 m/s, catalyst content=10 wt.%) to get high CO conversion and $CO_2$ capture efficiency was confirmed. Moreover, long time water gas shift reaction tests up to 20 hours were carried out for two cases (catalyst content = 10 and 20 wt.%) and we could conclude that the WGS reactivity at those conditions was maintained up to 20 hours.