• 제목/요약/키워드: Waste polyurethane

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폐우레탄고무 재활용에 관한 연구 (II) (Studies on Recycling of Waste Polyurethane ( II ))

  • 이형규;황성혁;김진국
    • Elastomers and Composites
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    • 제35권3호
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    • pp.227-235
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    • 2000
  • 신발스크랩으로부터 발생되는 폐우레탄 발포체(waste urethane foam)와 폐우레탄(waste urethane scrap, $5{\sim}7mm$)의 재활용을 위하여 첫째, 양액재배용 배지의 구성 요소로 사용하여 장미 재배 적용가능성을 조사하였으며, 둘째, 폐우레탄으로부터 재생우레탄(Recycled Thermoplastic Polyurethane : RTPU)을 제조하여 RTPU와 HIPS(High Impact Polystyrene)를 블렌드한 후 이의 적용성을 확장하기 위하여 RTPU/HIPS 블렌드물에 amine계 발포제를 사용하여 발포체를 제조하였다. 양액재배용 배지의 구성요소로서 폐고무의 재활용에 있어서는 식물의 성장에 영향을 미치는 pH, 전기전도도, 생육 등을 조사하였으며, 폐우레탄 발포체의 물성은 TGA, DSC, FT-IR, SEM등을 이용하여 조사하였다. 본 연구는 폐우레탄 재활용 가능성의 다각화에 목적을 두었다.

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폐폴리우레탄을 이용한 오일 흡수제의 제조 (A Study on the Preparation of Oil Absorbent Using Waste Polyurethane)

  • 김형순
    • 한국산업융합학회 논문집
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    • 제10권2호
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    • pp.73-80
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    • 2007
  • The preparation of oil absorbent using waste polyurethane was studied. And the effects of shape, size, and contents of waste polyurethane foam was investigated. The waste foam was treated in shape of powder, cube and bar type generated from rigid sandwich panel process. The tests for flexural strength, combustibility, and water absorptivity were carried out to investigate the mechanical and physical properties of the recycled foams. And the cell microstructure was evaluated through Scanning Electron Micrograph. The recycled foam containing powder-shaped underfilled and showed poor properties that was generated through reactivity of the resins and increasing of slurry viscosity. For the recycled foam with the cube and bar-shaped, the underfilling was caused by interference between the waste PUFs and increasing surface areas of PUF. Low cell density, non-uniformity of cell shape and size, and low adhesion of the boundary surface (new/recycled) was showed as a result of the poor properties. Considering underfilling and the properties of PUF (new/recycled), maximum recycle contents were less than 20 wt% for the powder and above 40 wt% for the cube and bar.

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폐우레탄고무 재활용에 관한 연구 (Studies on Recycling of Waste Polyurethane)

  • 김진국;박광옥;하창식
    • Elastomers and Composites
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    • 제33권1호
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    • pp.3-9
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    • 1998
  • The production of polyurethane polymer has been increased because of their unique properties and variety process methods available. The generation of their wastes also increases with products. These byproducts of industrialization seriously threaten the environmental demanding. Therefore, development of the recycling technologies have been required. The main propose of this study is to develop the recycling technology of waste polyurethane from a footwear scrap. This technique is composed of the following procedure : crushing, devulcanizing, pelletizing, washing and drying. The pellet was characterized with various methods. The recycled polyurethane(RPU) was blended with HIPS(high impact polystyrene) and investigated morphologically and rheologically. The experimental results showed that the addition of 20% HIPS to RPU was limited without mechanical performance of the superial properties of a virgin polyurethane. We believe that these technical information make possible to develop a rational engineering product.

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재활용 소재를 활용한 친환경 노출형 폴리우레탄 도막방수재 개발에 관한 연구 (A Research on Development of Eco-friendly Polyurethane Waterproofing Membrane Coating of Exposed Type)

  • 김동범;허능회;오제곤;고건웅;고장렬
    • 한국건축시공학회:학술대회논문집
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    • 한국건축시공학회 2014년도 추계 학술논문 발표대회
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    • pp.161-162
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    • 2014
  • The subject of this study, Eco-friendly Polyurethane Waterproofing Membrane Coating of Exposed Type is manufactured by replacing environmental hazardous substance such as Toluene, Dioctyl Phthalate with Dimethyl Carbonate, waste-soybean oil. As part of existing filler is also replaced with waste-rubber chip and waste-soybean oil. As a result of environment friendly tests, in test of detection of VOCs case was contented with the Ministry of Environment standards at 5% below. Testing methods for heavy metal extracted was contented with standards for official wastes test method. So it is judged that environment friendly is secured.

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고무분말을 혼입한 폴리우레탄 도막방수재에 대한 연구 (A Study on Polyurethane Waterproof Material Containing Rubber Particles)

  • 김진국;정동순
    • Elastomers and Composites
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    • 제29권3호
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    • pp.207-212
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    • 1994
  • Recently, the develpment of waterproof techniques has been required in morden building field. It is undoubt that one of the best materials for waterproof is polyurethane. Polyurethanes have advantages such as good adhesive ability, durability, weatherproof. However, they have disadvantages like high cost, delicate varnish layer, swelling problem. In this study, we found that the polyurethane with rubber particle of waste tire can solve those problems. We concluded that 10% of rubber particles containing polyurethane was recommened as the waterproof materials.

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폐폴리우레탄의 열적 산화분해에 대한 속도론적 연구 (A Kinetic Study of Thermal-Oxidative Decomposition of Waste Polyurethane)

  • 전현철;오세천;이해평;김희택
    • 공업화학
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    • 제17권3호
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    • pp.296-302
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    • 2006
  • 산소농도에 따른 폐폴리우레탄의 열적 산화분해에 관한 속도론적 연구를 $10{\sim}50^{\circ}C/min$ 사이의 여러 가열속도에서 비등온 질량감소 기술을 이용하여 수행하였다. 폐폴리우레탄의 열적 산화분해를 묘사하기 위하여 Arrhenius식에 근거한 미분법과 적분법을 이용하여 산소농도에 대한 영향을 고려할 수 있는 속도론 모델을 제시하였으며 활성화 에너지 및 반응차수 그리고 pre-exponential 인자와 같은 속도 상수들에 대한 정보를 얻기 위하여 본 연구에서 제시한 속도론 해석 방법을 이용하여 질량감소 곡선 및 그 미분값을 해석하였다. 본 연구로부터 산소농도에 대한 반응차수는 모두 음의 값을 나타내었으며 활성화 에너지는 산소농도가 증가함에 따라 감소함을 확인할 수 있었다. 또한 단일 가열속도에서의 실험값을 이용하는 적분법의 경우 가열속도에 따라 반응속도 상수의 값이 변화함을 알 수 있었다. 따라서 여러 가열속도에서의 실험값을 이용하는 미분법이 폐폴리우레탄의 열적 산화분해 반응을 보다 효율적으로 나타내고 있는 것으로 판단된다.

연질 폐우레탄 폼의 재활용을 위한 해중합법 개발 (Development of Depolymerization Method on the Recycling of Waste Flexible Polyurethane Foam)

  • 엄재열;이병학;신판우;김용렬
    • 한국환경보건학회지
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    • 제28권2호
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    • pp.41-49
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    • 2002
  • Resource recovery and recycling of materials and products including polyurethanes are viewed as a necessity in today's society. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and physical. In the chemical recycling method, there ate hydrolysis, glycolysis, pyrolysis and aminolysis. This study was carried out glycolysis using new method such as sonication and catalyzed reaction. There are kinds of recycled polyols were produced by current method(glycolysis) but, this study were with catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols and then the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication and catalyzed reaction for the various glycols, increased as: PPG

An Insight Into the Recycling of Waste Flexible Polyurethane Foam Using Glycolysis

  • Woo Seok Jin;Pranabesh Sahu;Gyuri Kim;Seongrok Jeong;Cheon Young Jeon;Tae Gyu Lee;Sang Ho Lee;Jeong Seok Oh
    • Elastomers and Composites
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    • 제58권1호
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    • pp.32-43
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    • 2023
  • The worldwide use of polyurethane foam products generates large amounts of waste, which in turn has detrimental effects on the surroundings. Hence, finding an economical and environmentally friendly way to dispose of or recycle foam waste is an utmost priority for researchers to overcome this problem. In that sense, the glycolysis of waste flexible polyurethane foam (WFPF) from automotive seat cushions using different industrial-grade glycols and potassium hydroxide as a catalyst to produce recovered polyol was investigated. The effect of different molecular weight polyols, catalyst concentration, and material ratio (PU foam: Glycols) on the reaction conversion and viscosity of the recovered polyols was determined. The obtained recovered polyols are obtained as single or split-phase reaction products. Besides, the foaming characteristics and physical properties such as cell morphology, thermal stability, and compressive stress-strain nature of the regenerated flexible foams based on the recovered polyols were discussed. It was observed that the regenerated flexible foams displayed good seating comfort properties as a function of hardness, sag factor, and hysteresis loss compared to the reference virgin foam. With the growing demand for a sustainable and circular economy, a global valorization of glycolysis products from polyurethane scraps can be realized by transforming them into profitable substances.

흡음재 폐기물의 재활용 방안 (Recycling of Sound Insulation Headliner Waste Material)

  • 홍영호
    • 한국산학기술학회논문지
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    • 제14권6호
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    • pp.3089-3095
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    • 2013
  • 흡음재로 널리 사용되는 헤드라이너는 발포성 폴리우레탄(PU foam)과 유리섬유(Glass Fiber,GF) 로 구성된 복합재료로, 제품의 생산 공정을 거치는 동안 부산물 형태의 폐기물이 발생한다. 헤드라이너 폐기물에 대한 효과적인 재활용을 위해 헤드라이너 구성성분에 대한 분리공정이 중요한 문제점이다. 헤드라이너에 대한 열분석결과에 의하면 중량의 감량 비율은 $400^{\circ}C$까지의 온도범위에서는 발포성 폴리우레탄 > 비발포성 폴리우레탄 > 부직포 > 1st layer > 유리섬유의 순으로 감량이 증가하는 결과를 보이고 있다. HDPE, LLDPE, PP 그리고 Master Batch 에 첨가제 형태로 폐 스크랩 첨가하여 sheet를 제작한 후 DSC 특성을 분석한 결과 PP를 제외한 다른 물질들에서는 결정화에 따른 발열전이가 나타나지 않는 것을 확인 하였다.

폐 폴리우레탄의 해중합 시 첨가된 pentaerythritol과 sorbitol이 재생 폴리올의 작용기 및 폴리우레탄의 기계적 물성에 미치는 영향 (Effect of the Addition of Pentaerythritol or Sorbitol to the Glycolysis of Waste Polyurethane on Prepared Polyol Functionalities and Polyurethane Mechanical Properties)

  • 명교림;김민규;고장면;전종한
    • Korean Chemical Engineering Research
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    • 제46권6호
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    • pp.1039-1042
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    • 2008
  • 폐폴리우레탄의해중합에의하여제조된재생폴리올의작용기를증가시키기위하여해중합시첨가한 pentaerythritol(PEN, 작용기(f)=4) 또는 sorbitol(SOR, f=6)이 생성된 재생 폴리올의 작용기와 이를 사용하여 제조한 경질 폴리우레탄폼(polyurethane rigid foam; PUR)의 기계적 물성에 미치는 영향을 조사하였다. PEN 또는 SOR를 첨가한 경우 OH 작용기가 2.2에서 약 2.8로 증가하였고, PUR의 치수안전성 등을 비롯한 기계적 물성이 크게 향상됨을 확인하였다. 이러한 결과는 폴리올의 작용기가 증가하여 제조한 PUR의 가교밀도를 향상시킨 것으로 해석되었다. 또한 재생 폴리올의 폴리올 시스템에 대한 사용량을 8 wt%에서 약 20 wt%로 증가시킬수 있었다.