• Title/Summary/Keyword: Waste catalyst

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Depolymerization of Polycarbonate Using Glycolysis/Methanolysis Hybrid Process (폴리카보네이트의 글리콜첨가분해/메탄올첨가분해 복합 해중합)

  • Kim, D.P.;Kim, B.K.;Cho, Y.M.;Kim, B.S.;Han, M.
    • Clean Technology
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    • v.13 no.4
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    • pp.251-256
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    • 2007
  • Several studies regarding depolymerization of polycarbonate waste to get the essential monomer, bisphenol A, have been reported in recent years. However, those methods have some environmental safety problems of using highly toxic organic solvents as well as product separation problem due to the use of alkali catalyst. In this study, we proposed the combination of glycolysis and methanolysis to depolymerize the polycarbonate waste. Glycolysis reaction reached at the reaction equilibrium after about 180 minat 473.15K and dissolution of the polycarbonate was found to be a rate controlling step of the reaction. The yield of BPA was improved with the aid of combination of glycolysis and methanolysis. The methanolysis was carried out at a temperature range of $303.15K{\sim}363.15K$ and MeOH/PC molar ratio $0.5{\sim}3$. The yield of BPA had a maximum at 1.0 MeOH/PC molar ratio and increased with the reaction temperature.

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Separation of Non-Metallic Components in Waste Printed Circuit Boards (WPCBs) using Organic Solvent and Potassium Phosphate Solution (유기용매와 인산칼륨 용액을 이용한 폐 인쇄회로기판에서 비금속성분의 분리)

  • Lee, Jae-Cheon;Jeong, Jin Ki;Kim, Jong Seok
    • Applied Chemistry for Engineering
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    • v.23 no.4
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    • pp.367-371
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    • 2012
  • Waste printed circuit boards (WPCBs) contain valuable metals such as Cu, Ni, Au, Ag, and Pd. For an effective recycling of WPCBs, it is essential to recover the valuable metals. In recent years, recycling processes have come to be necessary for separating noble metals from WPCBs due to an increasing amount of electronic device wastes. However, it is well known that glass reinforced epoxy resins in the WPCBs are difficult materials to separate into elemental components, namely metals, glass fibers and epoxy resins in the chemical recycling process. $K_3PO_4$ as a catalyst in dimethylformamide (DMF) and N-Methyl-2-pyrrolidone (NMP) was used to depolymerize epoxy resins for recovering metallic and non-metallic components from WPCBs. Reactions of WPCBs were carried out at temperatures $160{\sim}200^{\circ}C$ for 2~12 h. The recycled glass fiber from WPCBs was analyzed by thermogravimetric analyzer (TGA) and evaluated the degree of solubility of the epoxy resin for separation efficiencies of the WPCBs.

Depolymerization of Polycarbonate Waste by Ethylene Glycol (에틸렌글리콜을 이용한 폐폴리카보네이트 해중합 특성)

  • Kim, Dongpil;Kim, Bo-kyung;Cho, Youngmin;Han, Myungwan;Kim, Beom-Sik
    • Korean Chemical Engineering Research
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    • v.46 no.5
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    • pp.875-879
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    • 2008
  • A method for the depolymerization of polycarbonate waste by glycolysis using ethylene glycol without catalyst was explored in order to get the monomer bisphenol A (BPA). The effect of operation variables such as reaction time, reaction temperature, EG/PC weight ratio and the kinetic of glycolysis were studied. It was found that the polymerization reaction has two different activation energies depending on the reaction temperature. A drop in activation energy with temperature indicates that the reaction mechanism has shifted from one of a succession of elementary steps to another in the series. The maximum yield of BPA of 95.6% was achieved at reaction temperature $220^{\circ}C$ for 85min with EG/PC weight ratio 4.

Esterification of Free Fatty Acids by Strong Acidic Ionic Liquids (강산성 이온성 액체에 의한 유리지방산의 에스테르화 연구)

  • Kim, Young-Joo;Lee, Jin-Suk;Kim, Deog-Keun;Rhee, Young-Woo;Han, Jeong-Sik
    • Korean Chemical Engineering Research
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    • v.45 no.3
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    • pp.286-290
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    • 2007
  • The esterification efficiency of several ionic liquids has been investigated to determine the feasibility for the conversion of free fatty acids to alkylester. Five ionic liquid catalysts having strong acidity, BPC[$AlCl_3$], BMIM[$Bf_4$], BMIM[$Pf_6$], EMIM[$Ntf_2$], BMIM[Otf], have been employed in this work. BPC[$AlCl_3$] has the highest esterification efficiency among the ionic liquid catalysts. Over 90% conversion efficiency has been achieved in the esterification of the simulated used cooking oil by BPC[$AlCl_3$] with two hours reaction time. Since BPC[$AlCl_3$] has several advantages such as high esterification activity, ease of separation from reaction mixture and reusability after treatment procedure, it will be a promising catalyst for the conversion of free fatty acids to esters in waste fats.

Development of Urethane Foams for Planting Media from Woodwastes (목질폐재를 이용한 식물식재용 우레탄폼의 개발)

  • Cho, Nam-Seok;Seo, Won-Sung;Han, Gyu-Seong
    • Journal of the Korean Wood Science and Technology
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    • v.26 no.4
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    • pp.43-49
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    • 1998
  • The availability of large quantities of waste woods provides an impetus for investigating woody biomass potential uses. Polyurethane (PU) foams are prepared with reacting isocyanates and polyols, and are used. in various industry fields. Thus, lignocellulosic waste raw-materials are proposed as replacement for synthetic polyol to PU foam formulation. In this study PU foams were manufactured from liquefied woods, methanediisocyanate(MDI), catalyst, foaming stabilizer, and viscosity aids. The polyol content, isocyanate.hydroxyl group (NCO/OH) ratio, and water content were varied to evaluate their effects on the foaming and water absorption of the PU foams. Less than 400 Molecular weight. of polyethylene glycol(PEG) and 1 to 3 solvent to woody raw-material ratio were desirable for liquefying woody materials. Liquefying rate was increased with more than 3 % addition of inorganic and organic catalysts and raising reaction temperature more than $150^{\circ}C$. Addition of starch enhanced liquefying of woody materials. Fourty percents of starch resulted in about 90% liquefying rates. Foaming rates were increased with increasing moisture contents of liquefied wood. Moisture contents of 0.6% resulted in 5 time-foaming rates, and seven percents of moisture contents more than 30 time-foaming rates. But, an increase in water content may result in a decrease in cross-links between wood polyol and isocyanate, because the NCO/OH ratio is constant. Increasing moisture contents have significantly decreased density of PU foams. The optimum water content should be about 2.5% or less in this adopted condition.

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Depolymerization of Waste Polyurethane from Automotive Seats (자동차 시트용 폐폴리우레탄의 해중합)

  • Min, Sung-Jin;Kong, Seung-Dae;Yoon, Cheol-Hun;Kang, An-Soo;Eom, Jae-Yeol;Shin, Pan-Woo;Lee, Seok-Woo
    • Journal of the Korean Applied Science and Technology
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    • v.18 no.2
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    • pp.103-110
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    • 2001
  • Resource recovery and recycling of materials and products, including polyurethanes is viewed as a necessity in today's society. Most urethane polymers are made from a polyol and a diisocyanate. these and be chemicals such as water, diamines or diols that react with isocyanate groups and add to the polymer backbone. The problems of recycling polyurethane wastes has major technological, economic and ecological significance because polyurethane itself is relatively expensive and its disposal whether by burning is also costly. In general, the recycling methods for polyurethane could be classified as mechanical, chemical and feedstock. In the chemical recycling method, there are hydrolysis, glycolysis, pyrolysis and aminolysis. This study, the work was carried out glycolysis using sonication ant catalyzed reaction. Different kinds of recycled polyols were produced by current method(glycolysis), catalyzed reaction and sonication as decomposers and the chemical properties were analyzed. The reaction results in the formation of polyester urethane diols, the OH value which is determined by the quantity of diol used for the glycolysis conditions. The glycolysis rates by sonication for the various glycols, increased as fallows: PPG

Efficiency Evaluation of Transition Metal-Based Additives for Efficient Thermochemical Conversion of Coffee Waste (커피찌꺼기의 효율적인 열화학 전환을 위한 전이 금속 기반 첨가제 효율 평가)

  • Cho, Dong-Wan;Jang, Jeong-Yun;Kim, Sunjoon;Yim, Gil-Jae
    • Journal of Soil and Groundwater Environment
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    • v.27 no.1
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    • pp.17-24
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    • 2022
  • This work examined the effect of mixing transition metal-based additives [FeCl3, Fe-containing paper mill sludge (PMS), CoCl2·H2O, ZrO2, and α-Fe2O3] on the thermochemical conversion of coffee waste (CW) in carbon dioxide-assisted pyrolysis process. Compared to the generation amounts of syngas (0.7 mole% H2 & 3.0 mole% CO) at 700℃ from single pyrolysis of CW, co-pyrolysis in the presence of Fe- or Zr-based additives resulted in the enhanced production of syngas, with the measured concentrations of H2 and CO ranging 1.1-3.4 mole% and 4.6-13.2 mole% at the same temperature, respectively. In addition, α-Fe2O3 biochar possessed the adsorption capacity of As(V) (19.3 mg g-1) comparable to that of ZrO2-biochar (21.2 mg g-1). In conclusion, solid-type Fe-based additive can be highly considered as an efficient catalyst to simultaneously produce syngas (H2 & CO) as fuel energy resource and metal-biochar as sorbent.

Effects of Properties of Raw Materials on Biodiesel Production (바이오디젤 생산에 미치는 원료 특성의 영향)

  • Jeong, Gwi-Taek;Park, Seok-Hwan;Park, Jae-Hee;Park, Don-Hee
    • KSBB Journal
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    • v.23 no.4
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    • pp.335-339
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    • 2008
  • Biodiesel is an alternative and renewable energy source, which is hoped to reduce global dependence on petroleum and environmental problem. Biodiesel produced from a variety of oil sources such as vegetable oil, animal fat and waste oils, and has properties similar to those associated with petro-diesel, including cetane number, volumetric heating value, flash point, viscosity and so on. In this study, we investigate the effect of quality of raw materials on alkali-catalyzed transesterification for producing of biodiesel. The increase of content of free fatty acid and water in oil were caused the sharp decrease of conversion yield. Also, the low purity of methanol in reactant was inhibited the reaction rate. In the case of addition of sodium sulfate as absorbent to prepare catalyst solution, the content of fatty acid methyl ester in product was increased more about 1.6% than that of control. However, the addition of zeolite, sodium chloride and sodium sulfate as absorbent in reactant to remove water generated from reaction did not show any enhancement in the reaction yield. This result may provide useful information with regard to the choice and preparation of raw materials for more economic and efficient biodiesel production.

Knoevenagel Reaction in Water Catalyzed by Mesoporous Silica Materials Synthesized from Industrial Waste Coal Fly Ash (석탄회 산업폐기물로부터 제조한 메조다공성 실리카소재를 촉매로 사용하는 Knoevenagel 수용액 반응)

  • Dhokte, Aashish O.;Khillare, Santosh L.;Lande, Machhindra K.;Arbad, Balasaheb R.
    • Journal of the Korean Chemical Society
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    • v.55 no.3
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    • pp.430-435
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    • 2011
  • Coal fly ash of thermal power plants converted into mesoporous materials MCM-41. The synthesized material was characterized by XRD, FT-IR, SEM, and EDS techniques. The catalytic activity of prepared material was studied for the synthesis of 5-arylindene malononitriles via Knoevenagel condensation of aromatic aldehydes and malonontrile is described. The features of present method are easy handling, stability, reusability, and eco-friendliness of catalyst, high yields, short reaction time, simple experimental and work up procedure.

A comparative Study on the Colorimeter and Densitometer Analysis in Color Measurement for Reproduced Colors Variable Dot Area Rates (다색 망점 인쇄물의 색측정에서 농도 측정 방법과 자극치 직독 방법의 비교에 관한 연구)

  • ChulWhoiKoo
    • Journal of the Korean Graphic Arts Communication Society
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    • v.2 no.1
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    • pp.45-64
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    • 1984
  • NiNH4PO4 was Prepared from waste Ni catalyst used in hydrogenation of oil and fat. NiNH4PO4 was calcined at different temperature respectly 800,100,100˚C to prepare Nickel yellow. The result from this experiment are summerizer as follows: 1) Nickel yellow formed at 1100˚C was most clearness yellow color from color analyzer date. 2) Nickel yellow was consist of -Ni2P2O2 Ni3(PO4)2 from X-ray diffraction analysis. 3) The endothermic pick at 100˚C and exotherwic pick about 1050˚C on calcination of NiNH4PO4 were checked in DTA (difference Thermal analysis data.)

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