• Title/Summary/Keyword: Waste Refractory

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Basic Study on the Recycling of a Waste MgO-C Refractory Material as a Flux for EAF Steelmaking (전기로 폐 MgO-C계 내화재의 제강원료 활용 가능성 연구)

  • Wang, Jei-Pil;Kim, Hang-Goo;Go, Min-Seok;Lee, Dong-Hun
    • Resources Recycling
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    • v.30 no.6
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    • pp.53-60
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    • 2021
  • In EAF steelmaking industries, MgO content in slag increases due to the addition of dolomite flux to protect refractory lines of furnaces and improve the desulfurization capability of slag. In addition, coal powder is injected in the molten steel bath to increase the energy efficiency of the process. In this regard, the utilization of waste MgO-C refractory material as a flux was examined because it has high amounts of MgO (>70%) and graphite carbon (>10%). A series of experiments were carried out using industrial EAF slag with added light burnt dolomite and waste MgO refractory material from a Korean steel company. The results for the addition of the two fluxes were similar in terms of slag basicity; therefore, it is expected that waste MgO-C refractory material can successfully replace dolomite flux. In addition, when the waste MgO-C refractory material was added as flux, slag foaming phenomenon was demonstrated because of the reaction between the graphite from the refractory material and iron oxides in the slag.

Engineering Characteristics of Resource-Cycling Mortar according to the Variation of Illite Replacement Ratio and Fine Aggregate Type (일라이트 치환률 및 잔골재 종류 변화에 따른 자원순환형 모르타르의 공학적 특성)

  • Kim, Min-Yoyng;Song, Yuan-Lou;Kim, Sang-Sup;Yoon, Won-Geun;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.46-47
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    • 2015
  • This study has analyzed the engineering characteristics of resource-cycling mortar according to the variation of fine aggregate type using illite with high development potentials by setting the goal as developing eco-friendly construction materials. As a result, while flow has increased if recycled fine aggregate and waste refractory are used separately or mixing them adequately in case of flow and compressive strength, the flow had somewhat declined followed by illite replacement. However, the possibility of such usage is determined to be adequate if used by mixing illite, recycled fine aggregate and waste refractory properly due to the dry shrinkage effect.

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Influence of Replacement Ratio of Wasted Refractory Powder on the Properties of Mortar using Blast Furnace Slag and Recycled Aaggregate (폐내화물 미분말 치환율이 고로슬래그 미분말과 순환골재 사용 모르타르의 품질에 미치는 영향)

  • Song, Yuan-Lou;Baek, Cheol;Kim, Min-Sang;Lee, Jea-Hyeon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.38-39
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    • 2016
  • In this research, the possibility of wasted refractory powder pulverized from refractory block as an expansive admixture and additional alkaline stimulant for class two and three blast furnace slag cements (BSC) was assessed with its high content of free CaO or free MgO. As the replacement ratios of wasted refractory powder and blast furnace slag were increased, flow and air content were decreased, while unit volume weight was increased under same conditions. Compressive strength of mortar was increased with increased replacement ratio of wasted refractory powder, especially, in the case of class three BSC, the highest compressive strength was obtained when wasted refractory powder was replaced 10 %.

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Influence of Replacement Ratio of Wasted Refractory Aggregate on the Properties of Mortar using Blast Furnace Slag and Recycled Aggregate (폐내화물 골재 치환율이 고로슬래그 미분말과 순환골재 사용 모르타르의 품질에 미치는 영향)

  • Song, Yuan-Lou;Moon, Byeong-Yong;Kim, Min-Sang;Lee, Jea-Hyeon;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2016.05a
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    • pp.139-140
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    • 2016
  • In this research, the possibility of wasted refractory aggregate pulverized from refractory block as an expansive admixture and additional alkaline stimulant for class two and three blast furnace slag cements (BSC) was assessed with its high content of free CaO or free MgO. As the replacement ratios of wasted refractory powder and blast furnace slag were increased, flow and air content were decreased, while unit volume weight was increased under same conditions. Compressive strength of mortar was increased with increased replacement ratio of wasted refractory powder, especially, in the case of class three BSC, the highest compressive strength was obtained when wasted refractory aggregate was replaced 2%.

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Study on Recycling of Refractory Materials from High-Temperature Melting Furnace by Color Sorting Technology (색상선별(色相選別) 기술(技術)을 이용(利用)한 고온(高溫) 용융노(熔融爐) 이화재(而火材) 재활용(再活用)에 관(關)한 연구(硏究))

  • Seo, Kang-Il;Lee, Deok-Hee;Choi, Woo-Zin;Jang, Jung-Hoon;Park, Eun-Kyu;Oh, Young-Gil
    • Resources Recycling
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    • v.20 no.1
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    • pp.28-36
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    • 2011
  • More than 50% of refractory materials generated from high-temperature melting furnace was not carbonized and could be recycled by adopting proper separation process. In the present work, the separation of refractory materials has studied by adopting color sorting technology to promote the recycling of waste refractory. Purity of the refractory materials was obtained with at 97.2%, color temperature of sorter light source 6,500K, which gives less interference of surrounding light source. Purity and separation efficiency were improved as size is setting bigger and lower conveyer belt speed. It is revealed that optimum conditions were color temperature 6,500K, conveyer belt speed 1,000 mm/sec, particle size -20 mm, etc. To improve purity and separation efficiency on below 10mm size, the resolution of should be fixed camera and it narrow recognition range. As a result of the study, color sorting technology could be used for separation of waste refractory materials and will contribute to promote the waste recycling.

Enhancement of the Life of Refractories through the Operational Experience of Plasma Torch Melter (플라즈마토치 용융로 운전경험을 통한 내화물 수명 증진 방안)

  • Moon, Young Pyo;Choi, Jang Young
    • Journal of Nuclear Fuel Cycle and Waste Technology(JNFCWT)
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    • v.14 no.2
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    • pp.169-178
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    • 2016
  • The properties of wastes for melting need to be considered to minimize the maintenance of refractory and to discharge the molten slags smoothly from a plasma torch melter. When the nonflammable wastes from nuclear facilities such as concrete debris, glass, sand, etc., are melted, they become acid slags with low basicity since the chemical composition has much more acid oxides than basic oxides. A molten slag does not have good characteristics of discharge and is mainly responsible for the refractory erosion due to its low liquidity. In case of a stationary plasma torch melter with a slant tapping port on the wall, a fixed amount of molten slags remains inside of tapping hole as well as the melter inside after tapping out. Nonmetallic slags keep the temperature higher than melting point of metal because metallic slags located on the bottom of melter by specific gravity difference are simultaneously melted when dual mode plasma torch operates in transferred mode. In order to minimize the refractory erosion, the compatible refractories are selected considering the temperature inside the melter and the melting behavior of slags whether to contact or noncontact with molten slags. An acidic refractory shall not be installed in adjacent to a basic refractory for the resistibility against corrosion.

High Volume Mineral Admixture Mortar According to Waste Refractory and Mixing Ratio (저미분 폐내화물 종류 및 혼입율 변화에 따른 혼화재 다량치환 모르타르의 공학적 특성)

  • Han, Sang-Yoon;Park, Do-Young;Cha, Cheon-Soo;Kim, Hyun-Woo;Yoon, Gi-Won;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.11a
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    • pp.134-135
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    • 2015
  • This study analysed compressive strength and the expansion characteristic to utilize a high volume mineral admixture mortar for a aerated mortar and a plastering mortar. In this experiment, the result shows that the compressive strength gain was satisfactory in case that WR was replaced within 5%. Also, the difference between WR1 and WR was insignificant. It shows that the drying shringkage properties at large was showed being satisfactory generally compared with Plain when WR was replaced, but the effect was not significant.

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Engineering Characteristics of Resource-Cycling Mortar according to the Variation of Illite Replacement Ratio and Fine Aggregate Type (굵은골재 및 잔골재 조합변화가 초고강도 콘크리트의 기초적 특성에 미치는 영향)

  • Lee, Sun-Jae;Song, Yuan-Lou;Yun, Jeong-Wan;Han, Dong-Yeop;Han, Min-Cheol;Han, Cheon-Goo
    • Proceedings of the Korean Institute of Building Construction Conference
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    • 2015.05a
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    • pp.61-62
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    • 2015
  • This study has analyzed the engineering characteristics of resource-cycling mortar according to the variation of fine aggregate type using illite with high development potentials by setting the goal as developing eco-friendly construction materials. As a result, while flow has increased if recycled fine aggregate and waste refractory are used separately or mixing them adequately in case of flow and compressive strength, the flow had somewhat declined followed by illite replacement. However, the possibility of such usage is determined to be adequate if used by mixing illite, recycled fine aggregate and waste refractory properly due to the dry shrinkage effect.

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